Content
Instruction manual
- Security requirements warnings
- Car keys
- Dimensions
- Vehicle specifications
- Specifications of powertrain
- Controls instrumentation
- Ancillary equipment
- Open body elements
- Daily inspection and checking the car's technical condition
- Starting the engine
- Stop the engine
- Vehicle traffic
- Exploitation of a new car
- Driving for further use
- Towing
- Driving tool
- Using the jack
- Fuses
- Car care
Car maintenance
- Maintenance
- Maintenance schedule
- Basic data for adjustments control
- Lubrication
- Maintenance procedures
- Specification
The engine and its systems
- Background
- Possible engine failures, their causes and how to fix
- Features of uninstalling installing some parts and engine parts
- Removing and installing power pack
- Engine disassembly
- Building the engine
- Break-in engine after repair
- Engine overhaul
- Dismantling and assembling the oil pump
- Dismantling, checking the technical condition and assembling the water pump
- Removing and installing the exhaust system
- Control dimensions of the engine's mating parts
Transmission
- Background
- Possible transmission failures, their causes and how to fix
- Removing and installing the clutch
- Disassembly and assembling the clutch release mechanism
- Removing, installing and setting the clutch release actuator
- Removing and installing the gearbox
- Dismantling the gearbox
- Assembling the gearbox
- Repairing and adjusting the gear shift control gear
- Dismantling and assembling the differential
- Removing and installing Shaft
- Dismantling and assembling the swivel shaft
- Nominal dimensions, ultimate wear, clearances and tension in core mate details
Chassis
- Background
- Possible suspension problems, their causes and methods of elimination
- Removing installing front suspension
- Removing and installing front shock absorber pillar
- Partial dismantling and assembling of the shock-absorber front suspension
- Dismantling and assembling the lever with a reactive rod
- Adjusting and tightening the bearings and hubs of the front wheels
- Corners of front wheels installation
- Removing and installing rear suspension
- Dismantling and assembling the rear suspension
- Partial disassembly and assembly of shock absorbers for the rear suspension
- Hub bearings of the rear wheels
- Complete disassembly and assembly of the shock absorber
- Wheel balancing
- Nominal dimensions, ultimate wear, clearances and tension in core mate details
Steering
- Background
- Possible steering malfunctions, their causes and how to fix
- Removing and steering installation
- Dismantling and steering gear assembly
-
Nominal sizes, tolerances, clearances
and pulling in the main associated steering parts
Brakes
- Possible brake malfunctions, their causes and methods of elimination
- Filling the system with brake fluid and removing air from it
- Removing and disassembling the vacuum amplifier
- Assembly and installation of the vacuum amplifier
- Adjusting the amplifier
- Dismantling, checking and assembly of the brake mechanisms
- Nominal dimensions, tolerances, clearances and tensioning in the main conjugated parts of the brake system
Body and heating system
- Background
- Disassembly and assembling the side door
- Removing, mounting and adjusting the side doors
- Installing power windows (ZAZ-1103)
- Installing the system of electric lock for the side door locks
- Removing installing tailgate
- Removing and installing the hood
- Removing and installing bumpers
- Removing and installing radiator trim
- Removing and installing the glass
- Removing and installing the dashboard
- Removing and installing front seats
- Removing and installing the rear seat
- Removing and installing the heater
- Body repair
- Anticorrosion treatment of the body
Electrical equipment avd electrical circuits
- Background
- Potential electrical equipment malfunctions, their causes and remedies
- Recharging the battery
- Checking the generator at the stand
- Generator repair
- Removing and installing starter, starter repair
- Checking the starter
- Starter repair
- Adjusting the ignition timing in the engines MeMZ-245, MeMZ-2457, MeMZ-3011
- Removing and installing the ignition distributor
- Dismantling and assembling the ignition distributor
- Removing and installing ignition switch
- Wiring diagrams
Gas-cylinder equipment
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Break-in engine after repair ZAZ-Tavria / Slavuta / Dana
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