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Content

Introduction

Actions in emergency situations

Daily checks and troubleshooting

Operation and maintenance manual

Precautions and safety rules when working on a car

Basic tools, measuring instruments and methods of working with them

  • Basic set of necessary tools
  • Methods of working with measuring devices

The mechanical part of gasoline engines 1.4 l and 1.6 l

Mechanical part of petrol engines 1.8 and 2.0 l

  • General information
  • Compression check
  • Removing and installing engine assembly
  • Crank mechanism
  • Cylinder head
  • Gas-distributing mechanism (chain drive)
  • Gas distributing mechanism (belt drive)

The mechanical part of gasoline engines 3.2 and 3.6 l

  • General information
  • Compression check
  • Crank mechanism
  • Cylinder head
  • Gas dispenser

Mechanical part of diesel engines 1.9 and 2.0 l

  • General information
  • Compression check
  • Crank mechanism
  • The head of the block of cylinders (updatings with two valves on the cylinder - BKC, BLS, BXE, BMP)
  • The head of the block of cylinders (updatings with four valves on the cylinder - BKP, BMA, BVE, BMR, BUZ, BW V, CBAA, CBAB, CBBA, CBBB, CBDA, CBDB, CBDC, CBAC)

Cooling system

  • Gasoline engines 1.4 and 1.6 l
  • Gasoline engines of 1.8 and 2.0 l
  • Petrol engines 3.2 and 3.6 l
  • Diesel engines

Lubrication system

  • Replacement of engine oil
  • Gasoline engines 1.4 and 1.6 l
  • Gasoline engines of 1.8 and 2.0 l
  • Petrol engines 3.2 and 3.6 l
  • Diesel engines

Power system

  • Modifications with four-wheel drive
  • Modifications with front-wheel drive

Engine management system

  • Control system for petrol engines
  • Diesel engine management system

Intake and exhaust systems

  • Intake manifold
  • Gasoline engine exhaust system
  • Diesel engine exhaust system

Engine electrical equipment

  • Ignition system
  • Preheating system

Clutch

  • Hydraulic clutch
  • Clutch mechanism

Manual transmission

  • General information
  • Car service
  • Gearbox assembly
  • Gear shift mechanism

Automatic transmission

  • General information
  • Car service
  • Gearbox assembly
  • Hydrotransformer
  • Automatic transmission control

Drive shafts and main drives

  • Car service
  • Rear main drive and driveshaft (vehicles with four-wheel drive)
  • Drive shafts

Suspension

  • Front suspension
  • Rear suspension
  • Pneumatic suspension
  • Wheel alignment angles

Brake system

  • General information
  • Car service
  • Front brakes
  • Rear brakes
  • Parking brake system

Steering

  • General information
  • Steering wheel and steering column
  • Electromechanical steering gear

Body

  • Interior
  • Exterior
  • Clearances between body panels
  • Body dimensions

Passive security

  • General information
  • Airbags

Air conditioning and heating system

  • Air conditioning
  • Heater
  • Cabin air filter

Electrical systems and electrical circuits

  • Basic equipment
  • Fuses
  • Head lighting
  • Electromechanical parking brake
  • Electric power steering
  • Automatic transmission
  • DSG® robotic transmission
  • 4Motion all wheel drive

Explanatory dictionary

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Replacing diesel fuel filter TDI 1.9 l VW (for use on the VW Passat B6 model)

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