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Dodge Caravan / Dodge Grand Caravan / Chrysler Voyager / Chrysler Town Country / Plymouth Voyager / Plymouth Grand Voyager 1995 thru 2001, repair e-manual (in Russian)

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Publisher: © "AutoClub"
ISBN: 978-488-2526-025
Number of pages: 336
Format: file PDF

About the manual

Type: petrol

Displacement: 2.0 / 2.4 / 3.0 / 3.3 / 3.8 L.

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible
Publisher: AutoClub
Categories: Chrysler , Dodge , Plymouth
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "AutoClub"
ISBN: 978-488-2526-025
Number of pages: 336
Format: file PDF

About the manual

Type: petrol

Displacement: 2.0 / 2.4 / 3.0 / 3.3 / 3.8 L.

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible

Content

Introduction

  • A few words about this manual
  • Introduction
  • Vehicle identification numbers
  • Acquisition of spare parts
  • Maintenance, tools and devices
  • Lifting a car with a jack and towing
  • Starting the engine with an additional power source
  • Working fluids and lubricants
  • Safety first!
  • Troubleshooting

Operation

  • Instruments and controls
  • Interior conditioning system

Vehicle adjustments and maintenance

  • Schedule of regular maintenance of Dodge, Chrysler and Plymouth cars
  • Introduction
  • Adjustments - general information
  • Checking the level of working fluids (every 400 km or every week)
  • Checking tires and air pressure (every 400 km mileage or every week)
  • Checking the hydraulic fluid level (every 400 km or weekly)
  • Check the power steering fluid level (every 400 km or weekly)
  • Replacement of engine oil and filter (every 5,000 km or every 3 months)
  • Check, maintain and charge the battery (every 10,000 km or every 6 months)
  • Checking the engine cooling system (every 10,000 km or every 6 months)
  • Checking and replacing hoses in the engine compartment (every 10,000 km or every 6 months)
  • Checking and replacing the wiper blades (every 10,000 km or every 6 months)
  • Rearrangement of the wheels (every 10,000 km or every 6 months)
  • Suspension and steering control (every 10,000 km or every 6 months)
  • Checking the exhaust system (every 10,000 km or every 6 months)
  • Checking the differential fluid level
  • Chassis lubrication (every 24,000 km or 12 months)
  • Checking the braking system (every 24,000 km or 12 months of run)
  • Checking the power system (every 24,000 km or 12 months)
  • Check, adjust and replace the auxiliary drive belt (every 24,000 km or 12 months)
  • Replacement of the air filter (every 48,000 km or 24 months)
  • Replacement of automatic transmission and filter fluid (every 48,000 km or 24 months)
  • Checking the drive shaft anther (every 48,000 km or every 24 months)
  • Replacing differential fluid
  • Maintenance of the engine cooling system (draining, rinsing and refueling) (every 48,000 km or every 24 months)
  • Checking and replacing the system for forced ventilation of crankcase gases (every 48,000 km or every 24 months)
  • Checking the fuel vapor recovery system (every 48,000 km or every 24 months)
  • Checking and replacing spark plugs (every 48,000 km or every 24 months)
  • Checking and replacing the spark plug wires (every 48,000 km or every 24 months)
  • Checking seat belts (every 48,000 km or every 24 months)
  • Replacing the fuel filter (every 96,000 km or 48 months)
  • Checking the exhaust gas recirculation system (every 48,000 km or every 24 months)

Four-cylinder engines

  • General information
  • Possible procedures for repairing the engine without removing it from the engine compartment
  • Cylinder head cover - removal and installation
  • Intake manifold - removal, inspection and installation
  • Exhaust manifold - removal and installation
  • Timing belt - removal, inspection and installation
  • Crankshaft front oil seal - replacement
  • Camshaft seal - replacement
  • Valve springs, rusks and oil suction caps - replacement
  • Camshafts - removal, inspection and installation
  • Valve springs, cymbals and oil suction caps - replacement
  • Cylinder head - removal and installation
  • Crankcase - removal and installation
  • Oil pump - removal, inspection and installation
  • Drive clutch plate - removal and installation
  • Crankshaft rear crankshaft rear seal - replacement
  • Engine supports - checking and replacing

V6 3.0 liter engines

  • General information
  • Possible procedures for repairing the engine without removing it from the engine compartment
  • Cylinder head covers - removal and installation
  • Intake manifold - removal and installation
  • Exhaust manifolds - removal and installation
  • Crankshaft pulley / torsional vibration damper - removing and installing
  • Timing belt - removal, installation and adjustment
  • Crankshaft front oil seal - replacement
  • Camshaft seal - replacement
  • Rockers and hydraulic lifters - removal, inspection and installation
  • Camshafts - removal, inspection and installation
  • Valve springs, cymbals and oil suction caps - replacement
  • Cylinder heads - removing and installing
  • Crankcase - removal and installation
  • Oil pump - removal, inspection and installation
  • Drive clutch plate - removal and installation
  • Crankshaft rear crankshaft rear seal - replacement
  • Engine supports - checking and replacing

V6 3.3 and 3.8 liter engines

  • General information
  • Possible procedures for repairing the engine without removing it from the engine compartment
  • Cylinder head covers - removal and installation
  • Intake manifold - removal and installation
  • Exhaust manifolds - removal and installation
  • Crankshaft pulley - removing and installing
  • Timing chain cover - removing and installing
  • Chain of drive timing - removal, inspection and installation
  • Crankshaft front oil seal - replacement
  • Rockers and pushers - removal, check and installation
  • Hydrocompensators - removal, inspection and installation
  • Valve springs, cymbals and oil suction caps - replacement
  • Cylinder heads - removing and installing
  • Crankcase - removal and installation
  • Oil pump - removal, inspection and installation
  • Oil cooler - removal and installation (car models released in 2001 and later)
  • Drive clutch plate - removal and installation
  • Crankshaft rear crankshaft rear seal - replacement
  • Engine supports - checking and replacing

Engine overhaul procedures

  • General information
  • Major engine repairs - general information
  • The top dead center of the piston of the first cylinder
  • Compression check in cylinder
  • Diagnostic checks with a vacuum gauge
  • Engine removal - procedures and precautions
  • Engine - removal and installation
  • Alternative engine replacement
  • Engine overhauling - sequence of disassembly
  • Cylinder head - disassembly
  • Cylinder head - cleaning and checking
  • Valves - maintenance
  • Cylinder head - assembly
  • Camshafts and bearings (models of cars equipped with 3.3 and 3.8 liter V6 engines) - removal and inspection
  • Pistons / connecting rods - removal
  • Balancing shafts (only four-cylinder engines) - removal, inspection and installation
  • Crankshaft removal
  • Cylinder block - cleaning
  • Cylinder block - check
  • Honing cylinders
  • Pistons and connecting rods - check
  • Crankshaft check
  • Crankshaft bearings - check
  • Engine overhaul - assembly sequence
  • Piston rings - installation
  • Crankshaft - installation and inspection of the oil clearance of the main bearing
  • Camshaft (models of cars equipped with 3.3 and 3.8 liter engines) - installation
  • Rear main packing - installation
  • Pistons and connecting rods - installation and check of the oil clearance of connecting rod bearings
  • Engine starting and running-in period after engine overhaul

Cooling system, heater and air conditioning

  • General information
  • Coolant / antifreeze - general information
  • Thermostat - check and replace
  • Engine cooling fans and electric circuit - check and replace
  • Radiator / cooler for automatic transmission fluid - removing and installing
  • Coolant expansion tank - removing and installing
  • Water pump - check
  • Water pump - removal and installation
  • Coolant temperature sensor - check and replace
  • The fan motor of the heater / air conditioning system (front) - removal and installation
  • Heater core - replacement
  • Control panel for air conditioning and heater - removal and installation
  • Air conditioning and heating system - check and maintenance
  • Air conditioning compressor - removal and installation
  • Air conditioning filter / drier - Removing and installing
  • Air conditioning condenser - Removing and installing
  • Auxiliary (rear) air conditioning and heater - general information
  • Components of the auxiliary air conditioning and heating system - removal and installation

Power and exhaust systems

  • General information
  • Fuel pressure relief procedure
  • Fuel pump / fuel pressure check
  • Fuel lines and fittings - general information
  • Fuel pump / fuel pressure regulator and filter - removal and installation
  • Fuel level sensor - check and replace
  • Fuel tank - removal and installation
  • Fuel tank cleaning and repair - general information
  • Air filter assembly - removing and installing
  • Accelerator cable - replacement
  • Fuel injection system - general information
  • Fuel injection system - inspection
  • Throttle body - check, removal and installation
  • Fuel rail and injectors - check, remove and install
  • Idle air control valve - check and replace
  • Inlet air chamber or upper intake manifold (V6 engines) - removal and installation
  • Maintenance of the exhaust system - General information

Electric engine system

  • General information
  • Battery - emergency starting of the engine from an additional
  • power source
  • Battery wires - check and replace
  • Battery - removal and installation
  • Ignition system - general
  • Ignition system - check
  • Ignition coil - check and replace
  • Distributor (only V6 3.0-liter engines) - removal, inspection and installation
  • Charge system - general information and precautions
  • Charge system - check
  • Generator - removal and installation
  • Voltage regulator - general information
  • Start-up system - general information and precautions
  • Starter - check
  • Starter - removal and installation

Engine control and emission control systems

  • General information
  • The sequential fuel injection system (MPI) and information sensors
  • The electronic block of management of the engine and transmission - removal and installation
  • On-board diagnostic system and DTCs
  • Information sensors - general data, verification and replacement
  • Crankcase ventilation system
  • Exhaust gas recirculation system
  • Fuel vapor recovery system
  • Catalytic converter

Automatic transmission

  • General information
  • Diagnostics - general information
  • Oil seals - replacement
  • Transmission supports - check and replace
  • Switching cable - check and adjustment
  • Throttle cable of gearbox (3-speed gearbox 31TH) - check and adjustment
  • Neutral lock switch / reverse light switch - check and replace
  • Automatic gearbox - removal and installation
  • Adjustment of automatic transmission clamps (3-speed gearbox 31TH)

Power shafts

  • Drive shafts - general information and verification
  • Drive shaft - removal and installation
  • Replacement of an anther of a power shaft and SHRUS check

Brake system

  • General information
  • Anti-lock system - general information
  • Disc brake pads - replacement
  • Disc brake caliper - removal and installation
  • Brake disc - check, remove and install
  • Brake shoe pads - replacement
  • The working cylinder - removal and installation
  • Master cylinder - removal and installation
  • Pressure limiters - check and replace
  • Brake hoses and lines - check and replace
  • Bleeding the brake system
  • Brake amplifier - checking, removing and installing
  • The parking brake pedal assembly - removal, installation and adjustment
  • Parking brake cables - replacement
  • Parking brake shoes (car models equipped with rear disc brakes) - replacement
  • Stop light switch - check, replace and adjust

Suspension and steering

  • General information
  • Bushings of stabilizers of lateral stability (front) - removal, check and installation
  • The rack in gathering (forward) - removal, check and installation
  • Rack / coil springs - disassembly, inspection and assembly
  • Suspension levers - removal, inspection and installation
  • Ball bearings - replacement
  • Hub and bearing assembly (front) - removing and installing
  • Rotary Fist - removing and installing
  • Stabilizer of transverse stability (rear) - removal, inspection and installation
  • Cross-section reactive rod and support - removal and installation
  • Leaf spring supports - removal and installation
  • Leaf spring - removal and installation
  • Shock absorbers (rear) - removal and installation
  • Rear axle assembly - removal and installation
  • The hub and the bearing in gathering (back) - removal and installation
  • Steering system - general information
  • Steering wheel - removal and installation
  • The ends of the transverse steering rods - removal and installation
  • Steering gear - removal and installation
  • Power steering pump - removal and installation
  • Power steering fluid cooler - removing and installing
  • Power steering system - pumping
  • Wheels and tires - general information
  • Adjusting the angles of installing the front wheels - general information

Body

  • General information
  • Body care
  • Vinyl facing - care
  • Interior upholstery and floor covering - care
  • Body repair - minor damage
  • Body repair - Serious Damage
  • Locks and hinges - maintenance
  • Windshield and fixed glass - replacement
  • Hood - removal, installation and adjustment
  • Hood retainer and cable - removal and installation
  • Radiator grille - removal and installation
  • Front wing - removal and installation
  • Bumpers - removal and installation
  • Door trim panels - removal and installation
  • Lock, lock and door handle - removal and installation
  • Front door - removal and installation
  • Sliding door - removal and installation
  • The luggage compartment door - removal, installation and adjustment
  • Trunk doors rack - replacement
  • Front door glass - removal and installation
  • Rear side window - removal and installation
  • Lifters - removal and installation
  • Lower console - removal and installation
  • Top console - removal and installation
  • Dashboard trim - removal and installation
  • Dashboard panel trim - removal and installation
  • Internal lining panels - removal and installation
  • Mirrors - removal and installation
  • Mudguards of wheel arches - removal and installation
  • Hood cover - removing and installing
  • Seats - removal and installation
  • Seat belt inspection
  • Frame and body dimensions

Chassis electrical system

  • General information
  • Elimination of faults in the electrical system - general information
  • Fuses - general information
  • Fusible jumpers - general information
  • Breakers - general information
  • Relay - general information and verification
  • Control unit for direction indicators / light alarms - check and replace
  • Ignition lock and lock cylinder - replacement
  • Multifunction switch - check and replace
  • Lamps for head lighting - replacement
  • Headlamps - adjustment
  • Headlight housing - removal and installation
  • Lamp replacement
  • Headlight switch - check and replace
  • Audio system and speakers - removal and installation
  • Antenna - removal and installation
  • Windscreen wiper motor - check and replace
  • Rear window heating switch - removal and installation
  • Rear window heating - inspection and repair
  • Instrument panel - removal and installation
  • Audible signal - check and replace
  • External mirrors with servo drive - description and verification
  • Cruise control system - description and verification
  • Central locking - description and verification
  • Power window system - description and verification
  • Servo seats - description and verification
  • Airbags - general information
  • Wiring diagrams

Glossary

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