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Engine Mercedes M102, repair e-manual

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Publisher: © "Motorist"
ISBN: 977-129-542-358-0
Number of pages: 297
Format: file PDF

About the manual

Engine type: Mercedes M102

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Engine design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: Motorist
Categories: Engines , Mercedes-Benz
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 977-129-542-358-0
Number of pages: 297
Format: file PDF

About the manual

Engine type: Mercedes M102

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Engine design and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Content

General, technical data

  • Instructions for use of service manual
  • Engine and vehicle identification
  • Vehicle identification number locations
  • Technical data

Crankcase and cylinder head

  • Engine and model survey
  • Overview - engines
  • Removal and installation of bottom engine compartment cover
  • Testing compression pressure
  • Testing cylinder leaktightness
  • Illuminating cylinders
  • Removal and installation of engine
  • Crankcase ventilation - function
  • Measuring, boring and honing cylinders
  • Facing crankcase parting surface
  • Removal and installation of steel balls in main oil gallery
  • Replacing core plug in crankcase
  • Removal and installation of timing case cover
  • Removal and installation of end cover
  • Removal and installation of oil pan
  • Repair instructions for crankcase
  • Removal and installation of cylinder head cover
  • Reconditioning spark plug thread in cylinder head
  • Removal and installation of cylinder head .
  • Matching measuring sensors to cylinder head
  • Facing cylinder head mating face
  • Enlarging camshaft bearing bores
  • Pressure-testing cylinder head

Crankshaft assembly

  • Checking, replacing and torquing conrod bolts
  • Reconditioning and checking angles on bearing bores
  • Removal and installation of pistons
  • Checking and reconditioning crankshaft
  • Installation of crankshaft bearings
  • Replacing front crankshaft radial seal
  • Replacing rear crankshaft radial seal
  • Removal and installation of grooved bail bearing in crankshaft
  • Removal and installation of vibration damper
  • Checking and correcting setting of TDC pulse generator
  • Removal and installation of crankshaft gear
  • Removal and installation of flywheel or flex plate
  • Remachining flywheel
  • Replacing ring gear on flywheel

Engine timing, valvetrain

  • Checking and replacement of hydraulic valve clearance compensating element
  • Checking and correcting the installation position of hydraulic valve clearance
  • Checking and adjusting camshaft timing
  • Removal and installation of camshaft
  • Removal and installation of rocker arm bearing supports with rocker arms
  • Replacement of rocker arms and rocker arm bearing supports
  • Removal and installation of valve springs
  • Checking valve springs
  • Replacement of valve stem seals
  • Checking and machining valves
  • Checking and replacing valve guides
  • Replacing valve seat ring
  • Machining valve seats
  • Removal and installation of chain tensioner
  • Replacement of timing chain
  • Installation of oil spray nozzle retroactively
  • Removal and installation of tensioning blade
  • Removal and installation of guide rails
  • Removal and installation of idler gear shaft
  • Removal and installation of oil pressure pump drive

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