Engine Mercedes M102, repair e-manual
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 977-129-542-358-0
Number of pages: 297
Format: file PDF
About the manual
Engine type: Mercedes M102
In the manual you will find
- Step-by-step guide to repair various components and assemblies
- Self-care and maintenance instructions
- Engine design and prevention information
- Information for a trip to the service station, if self-repair is not possible
Publisher:
Motorist
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 977-129-542-358-0
Number of pages: 297
Format: file PDF
About the manual
Engine type: Mercedes M102
In the manual you will find
- Step-by-step guide to repair various components and assemblies
- Self-care and maintenance instructions
- Engine design and prevention information
- Information for a trip to the service station, if self-repair is not possible
Content
General, technical data
- Instructions for use of service manual
- Engine and vehicle identification
- Vehicle identification number locations
- Technical data
Crankcase and cylinder head
- Engine and model survey
- Overview - engines
- Removal and installation of bottom engine compartment cover
- Testing compression pressure
- Testing cylinder leaktightness
- Illuminating cylinders
- Removal and installation of engine
- Crankcase ventilation - function
- Measuring, boring and honing cylinders
- Facing crankcase parting surface
- Removal and installation of steel balls in main oil gallery
- Replacing core plug in crankcase
- Removal and installation of timing case cover
- Removal and installation of end cover
- Removal and installation of oil pan
- Repair instructions for crankcase
- Removal and installation of cylinder head cover
- Reconditioning spark plug thread in cylinder head
- Removal and installation of cylinder head .
- Matching measuring sensors to cylinder head
- Facing cylinder head mating face
- Enlarging camshaft bearing bores
- Pressure-testing cylinder head
Crankshaft assembly
- Checking, replacing and torquing conrod bolts
- Reconditioning and checking angles on bearing bores
- Removal and installation of pistons
- Checking and reconditioning crankshaft
- Installation of crankshaft bearings
- Replacing front crankshaft radial seal
- Replacing rear crankshaft radial seal
- Removal and installation of grooved bail bearing in crankshaft
- Removal and installation of vibration damper
- Checking and correcting setting of TDC pulse generator
- Removal and installation of crankshaft gear
- Removal and installation of flywheel or flex plate
- Remachining flywheel
- Replacing ring gear on flywheel
Engine timing, valvetrain
- Checking and replacement of hydraulic valve clearance compensating element
- Checking and correcting the installation position of hydraulic valve clearance
- Checking and adjusting camshaft timing
- Removal and installation of camshaft
- Removal and installation of rocker arm bearing supports with rocker arms
- Replacement of rocker arms and rocker arm bearing supports
- Removal and installation of valve springs
- Checking valve springs
- Replacement of valve stem seals
- Checking and machining valves
- Checking and replacing valve guides
- Replacing valve seat ring
- Machining valve seats
- Removal and installation of chain tensioner
- Replacement of timing chain
- Installation of oil spray nozzle retroactively
- Removal and installation of tensioning blade
- Removal and installation of guide rails
- Removal and installation of idler gear shaft
- Removal and installation of oil pressure pump drive
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Customers reviews
I would like to highlight the sections on the cooling system and the fuel system. They contain precise data on the settings and maintenance procedures. Thanks to the recommendations in this book, I was able to improve engine performance and avoid expensive service.
