GAZ 3110 (ZMZ 402.10 / ZMZ 4021.10 / ZMZ 4062.10) engine, repair e-manual (in Russian)

Contents

Introduction

• Technical characteristics of engines and their systems
• Electrical equipment
• Basic data for adjustments and control
• Engine marking

Engine model 4062.10

• Engine design features
• Device
• Body parts
• Crank mechanism
• Timing mechanism
• Engine lubrication system
• Crankcase ventilation system
• Engine cooling system
• Power supply system engine
• Features of engine operation and maintenance
• Care of the crank and valve timing mechanism
• Care of the lubrication system
• Care of the crankcase ventilation system
• Care of the cooling system
• Care of the engine fuel system
• Diagnostics of the technical condition of the engine
• Possible engine malfunctions
• Engine repair
• Removing the engine from the car
• Disassembling the engine
• Repair of engine parts, components and assemblies
• Assembling the engine
• Installing the engine on the car

Engine models 402.10 and 4021.10

• Device
• Engine body parts
• Crank mechanism
• Timing mechanism
• Engine lubrication system
• Crankcase ventilation system
• Cooling system
• Fuel system
• Exhaust gas recirculation system
• Features of engine operation and maintenance
• Maintenance of the crank and timing mechanism
• Maintenance of the lubrication system
• Maintenance of the ventilation system
• Maintenance of the cooling system
• Maintenance of the fuel system
• Maintenance of the exhaust gas recirculation system
• Diagnostics of the technical condition of the engine and possible engine malfunctions
• Engine repair
• Removing the engine from the car
• Engine disassembly
• Repair of engine parts, components and assemblies
• Fuel pump
• Carburetor
• Engine assembly
• Installing the engine on the car
• Clutch repair
• Installing the clutch

Diaphragm clutch

• Features of operation and maintenance of the clutch
• Possible clutch malfunctions and methods for eliminating them
• Spring-lever clutch
• Features of operation and maintenance
• Possible clutch malfunctions and methods for eliminating them
• Repair

Electrical equipment of the ZMZ 4062.10 engine

• Engine management system
• Electronic engine control unit
• Engine management system malfunctions
• Electromagnetic injectors
• Engine crankshaft position sensor
• Camshaft position sensor
• Mass air flow sensor
• Throttle position sensor
• Knock sensor
• Additional air regulator
• Temperature sensor
• Ignition coil
• Generator
• Starter
• Spark plugs
• Pressure gauge sensor
• Coolant temperature gauge sensor
• Oil pressure warning light sensor
• Engine coolant temperature warning light sensor

Electrical equipment of ZMZ 402.10 and ZMZ 4021.10 engines

• Generator
• Starter
• Ignition system
• Ignition distributor sensor
• Ignition installation

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