Dodge Caravan / Grand Caravan / Chrysler Voyager / Grand Voyager / Town Country since 2001, engine (in Russian)

Content

Car adjustments and maintenance

• Regular maintenance schedule
• Introduction
• Adjustments - general information
• Checking fluid levels
• Checking tires and air pressure
• Changing the engine oil and filter
• Checking and replacing wiper blades
• Checking, maintaining and charging the battery
• Changing wheels
• Checking seat belts
• Checking and replacing engine compartment hoses
• Checking the engine cooling system
• Checking and replacing the air filter
• Checking the brake system
• Checking the suspension, steering and axle boot
• Checking the exhaust system
• Checking the power system
• Replacing the cabin particle filter
• Checking, adjusting and replacing the auxiliary drive belt
• Changing the brake fluid
• Checking and replacing spark plugs
• Checking and replacing spark plug wires
• Checking and replacing the positive crankcase ventilation valve
• Maintenance of the engine cooling system (draining, flushing and filling)
• Replacing the filter and automatic transmission fluid

Four-cylinder engines

• General information
• Possible repair procedures without removing the engine from the engine compartment
• Top dead center of the piston of the first cylinder
• Cylinder head cover - removal and installation
• Intake manifold - removal, inspection and installation
• Exhaust manifold - removal and installation
• Timing belt and covers - removal, inspection and installation
• Front crankshaft oil seal - replacement
• Camshaft oil seal - replacement
• Rocker arms and hydraulic lifters - removal, inspection and installation
• Camshafts - removal, inspection and installation
• Cylinder head - removal and installation
• Oil pan - removal and installation
• Oil pump - removal, inspection and installation
• Clutch drive - removal and installation
• Crankshaft rear main oil seal - replacement
• Engine mounts - inspection and replacement

3.3L and 3.8L v6 engines

• General information
• Possible repair procedures without removing the engine from the engine compartment
• Top dead center of the piston of the first cylinder
• Cylinder head covers - removal and installation
• Rocker arms and pushers - removal, inspection and installation
• Intake manifold - removal and installation
• Exhaust manifolds - removal and installation
• Crankshaft pulley - removal and installation
• Front crankshaft oil seal - replacement
• Timing chain - removal, inspection and installation
• Hydraulic lifters - removal, inspection and installation
• Cylinder heads - removal and installation
• Oil pan - removal and installation
• Oil pump - removal, inspection and installation
• Oil cooler - removal and installation
• Clutch drive - removal and installation
• Crankshaft rear main oil seal - replacement
• Engine mounts - inspection and replacement

Engine overhaul procedures

• General information - engine overhaul
• Checking engine oil pressure
• Cylinder compression test
• Diagnostic checks with a vacuum gauge
• Alternative replacement engine components
• Engine removal - procedures and precautions
• Engine - removal and installation
• Engine overhaul - disassembly sequence
• Camshaft and bearings (car models equipped with 3.3 and 3.8 liter engines) - removal, inspection and installation
• Balance shafts (car models equipped with 2.4 liter engines) - removal, inspection and installation
• Pistons / connecting rods - removal and installation
• Crankshaft - removal and installation
• Engine overhaul - assembly sequence
• Engine start and break-in period after engine overhaul
• Engine bearing analysis
• General terms related to engine overhaul procedure

Power supply and exhaust systems

• General information
• Fuel pressure relief procedure
• Fuel pump / fuel pressure - check
• Fuel lines and fittings - general information
• Fuel tank - removal and installation
• Cleaning and repairing the fuel tank - general information
• Fuel filter (2003 models only) - replacement
• Fuel pump / fuel pressure regulator / fuel level sensor assembly - removal and installation
• Fuel pressure regulator - replacement
• Fuel pump / fuel level sensor assembly - component replacement
• Air filter housing - removal and installation
• Accelerator cable - removal and installation
• Electronic multiport fuel injection (MPI) - general information
• Fuel injection system - check
• Throttle body - check, removal and installation
• Fuel rail and injectors - removal and installation
• Exhaust system maintenance - general information

Engine management and emission control systems

• General information
• On-board diagnostic system and fault codes
• Battery temperature sensor - replacement
• Camshaft position sensor - replacement
• Crankshaft position sensor - replacement
• Coolant temperature sensor - replacement
• Intake air temperature sensor - replacement
• Knock sensor - replacement
• Manifold absolute pressure sensor - replacement
• Oxygen sensors - general information and replacement
• Throttle position sensor - replacement
• Transmission selected mode sensor and transmission temperature sensors - replacement
• Transmission speed sensors - replacement
• Electronic engine and transmission control unit - removal and installation
• Idle system motor - replacement
• Catalytic converter - description, check and replacement
• Evaporative emission system - general information and component replacement
• Exhaust gas recirculation system - general information and component replacement
• Forced crankcase ventilation system

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