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In your car Opel / Vauxhall Astra

  • Safety first!
  • Introduction
  • Troubleshooting an emergency
  • If the car engine does not start
  • Starting the engine from an additional power source
  • Wheel replacement
  • Leak detection
  • Towing
  • Weekly checks
  • Checks under the hood of the car
  • Engine oil level
  • Coolant level
  • Tire condition and air pressure
  • Level of a brake liquid and a working liquid of coupling
  • Washer fluid level
  • Windshield wipers
  • Battery
  • Electrical systems
  • Working fluids and lubricants
  • Tire pressure

Instruction manual

  • Dashboard
  • Lighting
  • Climate control

Regular maintenance

  • General information
  • Regular maintenance
  • Replacement of engine oil and filter
  • Checking hoses and leaks of working fluids
  • Check the power steering fluid level
  • Checking the level of the working fluid of the clutch (models of cars, equipped with Easytronic gearbox
  • Checking the brake pads and disc
  • Checking the rear brake pads (car models equipped with rear drum brakes)
  • Check of brake nipples and hoses
  • Checking the front suspension and steering
  • Checking the drive shafts
  • Exhaust system check
  • Checking the rear suspension
  • Checking the condition of the panels and the bottom of the body
  • Checking the tightening torque of the wheel bolts
  • Lubrication of awnings and locks
  • Checking electrical systems
  • Checks during the trip
  • Resetting the regular maintenance indicator
  • Replacing the particle filter
  • Checking the condition of the auxiliary drive belt
  • Checking the operation and adjusting the parking brake
  • Checking headlight adjustment
  • Replacing the batteries of the control panel
  • Brake fluid replacement
  • Replacing coolant
  • Checking emission control systems
  • Replacement of air filter
  • Replacement of spark plugs
  • Replacement timing belt timing belt tensioner and parasitic pulley (car models, equipped with a 1.6-liter and 1.8-liter engine)
  • Automatic transmission replacement
  • Checking and adjusting the valve clearance (car models equipped with engines Z18XER volume of 1.6 liters and 1.8 liters)

Repair procedures without removing the engine from the engine compartment - car models, equipped with a 1.4 liter engine

  • General information
  • Compression check
  • Cylinder head cover - removal and installation
  • Gas distribution phases - check and adjustment
  • Crankshaft Pulley - removing and installing
  • Chain of timing drive and lid - removal and installation
  • The timing chain tensioner - removal, inspection and installation
  • Camshaft sprockets - removal and installation
  • Camshafts, hydraulic compensators and rocker arms - removal and installation
  • Cylinder head - removal and installation
  • Crankcase and oil discharge - removing and installing
  • Oil pump - removal, inspection and adjustment
  • Crankshaft oil seals - replacement
  • Flywheel - removal, inspection and installation
  • Engine / gearbox mountings - check and replace

Repair procedures without removing the engine from the engine compartment - gasoline engines volume of 1.6 liters

  • General information
  • Compression check - general information
  • Top dead center for cylinder piston
  • Cylinder head cover - removal and installation
  • Crankshaft pulley - removing and installing
  • Timing belt cover covers - removing and installing
  • Timing belt - Removing and installing
  • Asterisks, tensioner and parasitic belt pulley timing - removing and installing
  • Camshaft oil seals - replacement
  • Valve clearance - check and adjustment
  • Camshafts and pushers - removal, inspection and installation
  • Cylinder head - removal and installation
  • Crankcase - removal and installation
  • Oil pump - removal, overhaul and installation
  • Crankshaft oil seals - replacement
  • Flywheel - removal, inspection and installation
  • Engine / gearbox mountings - check and replace

Repair procedures without removing the engine from the engine compartment - gasoline engines volume of 1.8 liters

  • General information
  • Compression check - general information
  • Top dead center for cylinder piston
  • Cylinder head cover - removal and installation
  • Crankshaft pulley - removing and installing
  • Timing belt cover covers - removing and installing
  • Timing belt - removing and installing
  • Asterisks, tensioner and parasitic belt pulley timing - removing and installing
  • VVT oil control valves (Z18XER motors) - removal and installation
  • Camshaft oil seals - replacement
  • Valve clearance (Z18XER motors) - check and adjustment
  • Camshafts and pushers - removal, inspection and installation
  • Cylinder head - removal and installation
  • Crankcase - removal and installation
  • Oil pump - removal, overhaul and installation
  • Crankshaft oil seals - replacement
  • Handwheel / drive clutch disc - removal, check and installation
  • Engine / gearbox mountings - check and replace

Removing the engine from the engine compartment and the overhaul procedure

  • General information
  • Major engine repairs - general information
  • Engine removal - methods and precautions
  • Engine and gearbox assembly - removal, disconnection and installation
  • Engine overhauling - sequence of disassembly
  • Cylinder head - disassembly
  • Cylinder head and valves - cleaning and checking
  • Cylinder head - assembly
  • Piston / connecting rod assembly - removal
  • Crankshaft removal
  • Cylinder block - cleaning and checking
  • Piston / connecting rod assembly - check
  • Crankshaft check
  • The main bearing and the lower end of the connecting rod - check
  • Engine overhaul - assembly sequence
  • Piston rings - installation
  • Crankshaft - installation
  • Piston / connecting rod assembly - installation
  • The engine is the beginning of traffic after major repairs

Cooling system, heater and air conditioning

  • General information and precautions
  • Cooling hoses - detach and replace
  • Radiator - removal, inspection and installation
  • Thermostat - removal and installation
  • Electric cooling fan - removing and installing
  • Coolant temperature sensor - check, remove and install
  • Water pump - removal and installation
  • Heater and ventilation system - general information
  • Components of the heater / ventilation system - removal and installation
  • Air conditioning system - general information and precautions
  • Components of the air conditioning system - removal and installation

The power supply and exhaust system

  • General information and precautions
  • Air filter assembly and air ducts - removing and installing
  • Accelerator pedal / accelerator pedal position sensor - removing and installing
  • Unleaded fuel - general information and use
  • Fuel injection system - pressure relief
  • Fuel gauge - removing and installing
  • Fuel pump - removal and installation
  • Fuel tank - removal and installation
  • Throttle body - removing and installing
  • Fuel injection systems - general information
  • Components of the fuel injection system - check
  • Components of the bosch motronic fuel injection system
  • Components of the multec-s fuel injection system - removal and installation
  • Components of the simtec 71.5 injection system - removal and installation
  • Components of the simtec 75.1 injection system - removal and installation
  • The intake manifold (models of cars equipped with a 1.4 liter engine) - removal and installation
  • The intake manifold (models of cars equipped with a 1.6 liter engine) - removal and installation
  • Intake manifold (models of cars equipped with a 1.8-liter engine) - removal and installation
  • Exhaust manifold - removal and installation
  • Exhaust system - general information, removal and installation

Control systems for harmful emissions

  • General information
  • Emission control systems (petrol engines) - checking and replacing components
  • Catalytic converter - general information and precautions

Starting and recharging systems

  • General information and precautions
  • Detection of malfunctions in the electrical system - general information
  • Battery - check and charge
  • Battery and shelf - removing and installing
  • Recharging system - check
  • Auxiliary drive belt - removal and installation
  • Auxiliary drive belt tensioner - removing and installing
  • Generator - removal and installation
  • Generator - check and overhaul
  • Start-up system - check
  • Starter - removal and installation
  • Starter motor - check and overhaul
  • Ignition switch - removal and installation
  • Engine oil warning light sensor - removing and installing
  • Engine oil level sensor

Ignition system

  • Ignition system - general information
  • Ignition system - check
  • Ignition module - removal and installation
  • Ignition advance - check and adjustment
  • Detonation sensor - removal and installation

Clutch

  • General information
  • Hydraulic clutch system - bleeding pressure
  • Clutch master cylinder - removal and installation
  • Clutch slave cylinder - removing and installing
  • Clutch pedal - removal and installation
  • Clutch assembly - removal, inspection and installation

Manual transmission

  • General information
  • Transmission oil - draining and refueling
  • Gear shift mechanism - adjustment
  • Shift mechanism - removal and installation
  • Oil seals - replacement
  • Switch for reversing lights - check, remove and install
  • Manual gearbox - removing and installing
  • Major overhaul of a manual transmission - general information
  • Checking the transmission oil level

Automatic transmission

  • General information
  • Automatic transmission fluid - draining and refueling
  • Switching cable - adjustment
  • Switching cable - removal and installation
  • Selector lever assembly - removal and installation
  • Oil seals - replacement
  • Automatic transmission fluid cooler - general information
  • Electric components of the gearbox control system - removal and installation
  • Automatic gearbox - removal and installation
  • Overhaul of an automatic transmission - general information

Easytronic transmission

  • General information
  • Transmission oil - draining and refueling
  • Selector lever assembly - removal and installation
  • Shift module - removal and installation
  • Clutch module with manual transmission control unit with the option automatic switching - removal and installation
  • Drive shaft oil seals - replacement
  • Easytronic gearbox - removing and installing
  • Overhauling the easytronic gearbox - general information

Power shafts

  • General information
  • Drive shafts - removal and installation
  • Anthers of drive shafts - replacement
  • Drive shaft overhaul - general information

Brake system

  • General information
  • Hydraulic system - air removal
  • Hydraulic connections and hoses - replacement
  • Front brake pads are replacement
  • Rear brake pads - replacement
  • Front / rear disc brake - check, remove and install
  • Front brake caliper - removal, overhaul and installation
  • Rear brake caliper - removal, overhaul and installation
  • Rear drum brake - removal, inspection and installation
  • Rear drum brake pads - replacement
  • Rear working cylinder - removal, overhaul and installation
  • Master brake cylinder - removal, overhaul and installation
  • Brake pedal - removal and installation
  • Vacuum brake booster - checking, removing and installing
  • The check valve of the vacuum amplifier of brakes and a hose - removal, check and installation
  • Parking brake lever - removal and installation
  • Parking brake cables - removal and installation
  • Brake light switch - removal, installation and adjustment
  • Parking brake warning light switch - removal and installation
  • Anti-lock braking system (ABS) and traction control system - general information
  • Anti-lock components (ABS) and traction control systems - removal and installation

Suspension and steering

  • General information
  • Front fist - removal and installation
  • Front hub bearings - check and replace
  • Front suspension - removal, overhaul and installation
  • Lower front suspension lever - removal, overhaul and installation
  • Ball joint of lower front wishbone - removal and installation
  • Front axle subframe - removing and installing
  • Front axle anti-roll bar - removal and installation
  • Rear hub bearings - check and replace
  • Rear shock absorber - removal, inspection and installation
  • Coil spring of rear suspension - removal and installation
  • Torsion and trailing arm of rear suspension - removal and installation
  • Steering wheel - removal and installation
  • The mechanism of locking the ignition and steering column - removal and installation
  • Steering column - removal and installation
  • Intermediate shaft of the steering column - removal and installation
  • Anthers of steering gear - replacement
  • Steering gear - removal and installation
  • Electrohydraulic power steering pump - removal and installation
  • Hydraulic power steering system - pumping
  • The tip of the tie rod - removal and installation
  • The cross-section steering draft - removal and installation
  • Adjusting the installation angles and steering angle - general information, checking and adjustment

Body structure and components

  • General information
  • Maintenance - body and frame
  • Maintenance - upholstery and rugs
  • Elimination of minor body damage - repairs
  • Removing serious body damage - general information
  • Front bumper - removal and installation
  • Rear bumper - removal and installation
  • Hood and racks - removal, installation and adjustment
  • A cable of blocking and opening of a cowl - removal and installation
  • The spring of the bonnet lock - removal and installation
  • Door - removal, installation and adjustment
  • Internal door trim panel - Removing and installing
  • Handle and components of the door lock - removal and installation
  • Glass and window lift of the door - removal and installation
  • The luggage compartment door, the components of the lock and the rack - removal, installation and adjustment
  • Components of the tailgate lock - removal and installation
  • External mirrors and their components - removal and installation
  • Windscreen, fixed glass - general information
  • Luke - general information
  • External components of the body - removal and installation
  • Seats - removal and installation
  • Seat belt pretensioner mechanism - general information
  • Components of seat belts - removal and installation
  • Internal lining - removal and installation
  • Central console - removal and installation
  • Complete trim panels - removal and installation

Electrical equipment and electrical systems

  • General information
  • Detection of malfunctions in the electrical system - general information
  • Fuses and relays - general information
  • Switches - removing and installing v
  • Lamps (external lighting) - replacement
  • Lamps (interior lighting) - replacement
  • External headlamps - removal and installation
  • Adjusting the height of the headlights - general information
  • Dashboard - removal and installation
  • Information display unit - removal and installationv
  • Cigarette lighter / outlet - removal and installation
  • Acoustic signal - removal and installation
  • Wiper arm - removal and installation
  • Servo and windshield wiper retractor - removing and installing
  • Rear window wiper motor - removing and installing
  • Windscreen and rear window washer components - removing and installing
  • Electronic steering column module - removal and installation
  • Audio system - removal and installation
  • Speakers - removal and installation
  • Radio antenna - general information
  • Anti-theft system - general information
  • Components of the heated seat system - general information
  • Airbag system - general information and precautions
  • Components of the airbag system - removal and installation
  • Electrical circuits

Applications

  • Overall dimensions and weight
  • Vehicle identification numbers
  • General repair procedures
  • Lifting the car with a jack, the points of the pillars
  • Disconnecting the negative battery terminal
  • Tools and devices
  • Checking the technical condition of the car
  • Troubleshooting
  • Glossary
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Replacing of rear shock absorbers (for use on the Opel Astra H model)

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