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Content

Introduction

Instructions for use and maintenance of the car

  • Driver's seat
  • Car keys
  • Controls, instruments and equipment
  • Heating and ventilation
  • Heating and ventilation with air conditioning
  • Automatic climate control system (optional)
  • Interior lighting
  • Practical tips

Diesel engines

  • Technical data
  • Removing and installing engine
  • Crank group
  • Cylinder head valves
  • Lubrication system
  • Cooling system
  • Power system
  • Exhaust system

Gasoline engines

  • Technical data
  • Removing and installing engine
  • Crank group
  • Cylinder head
  • Cooling system

Strength

  • General Information
  • Hydraulic clutch drive
  • Clutch mechanical drive
  • Maintenance of the clutch release mechanism
  • Clutch service

Transmission

  • Five-speed manual gearbox
  • Four-speed automatic transmission
  • Main gear and differential (manual transmission)
  • Check the oil level in the main gear (automatic transmission)

Drive shafts

  • Front drive shafts and bearings
  • Front axle repair
  • Rear axles and bearings
  • Rear axle repair

Suspension

  • Technical specifications
  • Repair front suspension
  • Repair rear suspension
  • Wheel alignment

Brake system

  • General information
  • Brake mechanisms
  • Hydraulic brake system and vacuum booster
  • ABS, ADR, TCS, EDL, ESP

Steering

  • Technical specifications
  • Removing and installing steering column
  • Steering column, column pipe and steering wheel (modifications up to 08.98)
  • Steering column, column tube and steering wheel from 04.98
  • Repair of power steering
  • Vane pump, expansion tank and hydraulic lines

Body

  • Identification information
  • Exterior body parts
  • Interior elements
  • Body size

Air conditioning and heater

  • Introduction
  • Basic rules when working with a circuit of air conditioning
  • Cleaning the air conditioning circuit from contamination
  • Connecting a service station

Passive safety

  • Seat belts
  • Airbags

Electrical equipment of the car

  • Rechargeable battery
  • Starter
  • V-belt generator
  • V-ribbed belt generator

Wiring

  • Circuit description
  • Wiring
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Replacement of a tip of steering draft (for use on the VW Transporter T4 model)

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