Content

Instruction manual

• Introduction
• Seats, belts and airbags
• Keys, locks and window regulators
• Instrumentation and control systems
• Climate control
• Interior equipment
• Starting and driving

Introduction

• About this guide
• Introduction
• Vehicle identification numbers
• Modification encoding
• Acquisition of spare parts
• Methods of service, tools and work equipment
• Starting an engine from an auxiliary battery
• Lifting the jack and towing the car
• Service fluids and lubricants
• Conversion factors
• Translation of decimal values ​​in inches to values ​​in millimeters
• Safety first!
• Determining the causes of malfunctions

Daily care and maintenance

• Service schedule
• Introduction
• General recommendations for car care
• Checking the levels of fluids and lubricants
• Check of a condition and pressure of inflation of tires
• Replacement of engine oil and oil filter
• Inspection, maintenance and charging of the battery
• Rearrangement of wheels
• Inspection and replacement of wiper blades
• Inspection of the technical condition of the exhaust system
• Seat belt inspection
• Inspection and replacement of hoses that are in the engine compartment
• Inspection of the cooling system
• Checking the technical condition of the fuel system
• Checking the technical condition of the braking system
• Check of a technical condition of a steering and a suspension bracket, inspection of covers of power shafts
• Checking the condition and replacing the air filter
• Brake fluid replacement
• Inspection, adjustment and replacement of the drive belt
• Replacing the fuel filter
• Maintenance of the cooling system (draining, flushing and filling)
• Replacement of spark plugs
• Inspection of the ignition coil (turbocharged engines)
• Inspection and replacement of spark plug wires (engines without turbocharging)
• Replacing the transmission fluid in the automatic transmission
• Changing the oil of a manual gearbox
• Replacing differential oil
• Checking the performance of wheel bearings

Engines

• General information
• Repair operations without removing the engine
• The top dead center (TDC) of the piston of the first cylinder is the location
• Valve mechanism covers - removing and installing
• Intake manifold - removal and installation
• Exhaust manifold - removal and installation
• Toothed belt and sprockets - removal, inspection and installation
• Systems of correction of phases of a gas-distributing mechanism and throughput of valves
• Crankshaft front oil seal - replacement
• Camshaft oil seals - replacement
• Camshafts and valve mechanism parts - removal, inspection and installation
• Cylinder heads - removing and installing
• Valve clearance - check and adjustment
• Pallet - removal and installation
• Oil pump - removal, inspection and installation
• Handwheel / drive plate - removal and installation
• Rear main engine oil seal - replacement
• Engine mountings - inspection and replacement

Major engine repairs

• General information - overhauling the engine
• Checking the oil pressure
• Compression check in engine cylinders
• Diagnosis with measurement of the degree of dilution
• Alternative methods of engine restoration
• Engine removal - methods and precautions
• Engine - removal and installation
• Engine overhauling - sequence of disassembly
• Pistons - removal and installation
• Carter - department
• Crankshaft and connecting rods - removal
• Connecting rods and bearings - removal
• Engine overhaul - assembly sequence
• Connecting rods and bearings - installation and inspection of oil clearance
• Crankshaft and main bearings - installation and inspection of oil clearance
• Carter assembly
• Piston rings - installation
• Pistons - installation
• The first start-up and engine break-in after major overhaul

Cooling, heating and air conditioning systems

• General information
• Antifreeze - general information
• Thermostat - check of working capacity and replacement
• Cooling fan and relay - operation check, removal and installation
• The radiator, as well as the expansion tank and the filler tank - removal and installation
• Cooling pump - performance test
• Pump of cooling system - replacement
• Coolant temperature gauge - operation check
• Resistor and electric motor of the heater fan - replacement
• Heat exchanger for heater - removal and installation
• Control panel for heating and air conditioning - removal and installation
• Air conditioning and heating systems - operation and maintenance check
• The filter - the dehumidifier of an air conditioning system - removal and installation
• Air conditioning compressor - removal and installation
• Condenser for air conditioning - removal and installation
• Cooling channel - removal and installation

Fuel and exhaust system

• General information
• Pressure relief in the fuel system
• Fuel pump / fuel pressure check
• Fuel lines and their connectors - replacement
• Fuel pump / fuel level sensor - removing and installing
• Fuel pump / measuring block / fuel filter - replacement
• The separate measuring block of the fuel system - removal and installation
• Fuel tank - removal and installation
• Cleaning and refueling the fuel tank - general information
• Air cleaner - removal and installation
• Accelerator cable - removal and installation
• Multipoint fuel injection (MFI) - general information
• Fuel injection system - general condition check
• Throttle unit - removal and installation
• Fuel pressure regulator - Removing and installing
• Fuel receiver and nozzles - removal and installation
• Turbocharger - description and technique of inspection
• Bypass valve - removal and installation
• Intercooler - removing and installing
• Turbocharger - removal and installation
• Maintenance of the exhaust system - general information

Engine electrical systems

• general Information
• Battery - emergency start from external battery
• Battery - inspection and replacement
• Battery wires - inspection and replacement
• Ignition system - general information and precautions
• Ignition system - operation check
• Ignition coil - operation and replacement test
• Charging system - general information and precautions
• Charging system - operation check
• Generator - removal and installation
• Launch system - general information and precautions
• The starter and its electrical circuit - performance check
• Starter - removal and installation

Exhaust gas control and engine control systems

• General information
• On-board diagnostic system (OBD) and DTCs
• Accelerator pedal position sensor (APP) - replacement
• Barometric pressure sensor (BARO) - replacement
• The camshaft position sensor (CMP) is a replacement
• Clutch pedal position sensor (CPR) - replacement
• Crankshaft position sensor (TFR) - replacement
• Coolant temperature sensor (ECT) - replacement
• Exhaust temperature sensor - replacement
• Supply air temperature sensor (IAT) - replacement
• The supply air temperature sensor (IAT) / absolute pressure in the manifold is a replacement
• Detonation sensor - replacement
• Manifold absolute pressure sensor (MAP) - replacement
• Airflow / supply air temperature sensor (MAF / IAT) - replacement
• Oxygen sensors - general information and replacement
• Hydraulic power steering system pressure sensor (PSP) - replacement
• Throttle position (TP) sensor - replacement
• Selector lever (TR) - replacement and adjustment
• Vehicle speed sensor (VSS) - replacement
• Engine control module (PCM) - replacement
• Electro-valve of the system of additional air injection - replacement
• Idle valve (IAC) - replacement
• Catalytic converters - description and replacement of elements
• Fuel vapor recovery system (EVAP) - general description and replacement of elements
• The EGR system is a general description and replacement of elements
• Crankcase ventilation system (PCV) - general description and replacement of elements
• Additional air injection system - general description and replacement of elements
• Swirl device for fuel-air mixture at engine start-up - general description and replacement of elements
• Valve change system - general description and replacement of elements
• Camshaft timing correction system - general description and replacement of elements

Manual transmission

• General information
• Replacement of oil seals
• Gear lever - removal and installation
• Reverse and neutral position sensors - functionality and replacement check
• Transmission supports - inspection and replacement
• Manual gearbox - removing and installing
• Mechanical transmission repair - general information
• Automatic transmission
• General information
• Diagnosis - general information
• Selector cable - inspection, replacement and adjustment
• Selector lever - replacement
• Automatic transmission lock system (BTSI) - description, element replacement and adjustment
• Transmission control unit (TCM) - removal and installation
• Automatic gearbox - removal and installation
• Automatic transmission repair - general information

Clutch and transmission

• General information
• Clutch - description and verification
• Clutch master cylinder - removal and installation
• Clutch slave cylinder - removing and installing
• Hydraulic clutch system - pumping
• Clutch elements - removal, inspection and installation
• Release bearing - removal, inspection and installation
• Guide bearing - inspection and replacement
• Clutch engaging sensor - inspection and replacement
• Shafts and joints of cardan gear, as well as drive shafts of transmission - general information
• Preventive inspection of transmission elements
• Drive shaft - removal and installation
• Central bearing - replacement
• Rear seal gear oil seal - replacement
• Drive shafts - removal and installation
• Replacement of drive shaft covers
• Seals of rear differential gears - replacement
• Rear differential - removal and installation

Brake system

• General information
• Disc brake pads - replacement
• Disc brake caliper - removal and installation
• Brake disc - inspection, removal and installation
• Brake shoe pads - replacement
• Service brake cylinder - removal and installation
• Master cylinder - removal and installation
• Hoses and pipes of brake system - inspection and replacement
• Distributor valve - replacement
• Hydraulic braking system - pumping
• Handbrake cable - adjustment, removal and installation
• Vacuum brake booster - performance check, removal and installation
• Brake shoes (cars with rear disc brakes) - inspection and replacement
• Deceleration system on the slope - adjustment and replacement of elements
• Stop light sensor - replacement
• Brake pedal adjustment
• Anti-lock braking system - general information

Suspension and steering

• General information
• Shock absorber / spring (front) - removal and installation
• Suspension spring / spring - replacement
• Stabilizer of lateral stability (front) and its thrust - removal and installation
• Suspension lever (front) - removal and installation
• Ball joints - inspection and replacement
• Rotary fist and hub (front) - removal and installation
• Hub and bearing (front) - removing and installing
• Shock absorber / spring (rear) (Forester) - removal and installation
• Shock absorber / suspension spring (rear) (Legacy / Outback) - removal and installation
• Stabilizer of lateral stability (rear), its bushings and thrust - removal and installation
• Longitudinal suspension arm - removal and installation
• Thrust of rear suspension - removal and installation
• Hub and bearing (rear) - replacement
• Rear pin / hub - removal and installation
• Steering wheel - removal and installation
• Tips of steering rods - removal and installation
• Power steering pads - replacement
• Steering gear - removal and installation
• Power steering pump - removal and installation
• Steering column - removal and installation
• Hydraulic power steering system - pumping
• Wheels and tires - general information
• Wheel alignment angles - general information

Car body

• General information
• Body - service
• Vinyl cladding - maintenance
• Upholstery and carpets - maintenance
• Body repair - minor damage
• Body repair - serious damage
• Loops and locks - maintenance
• Wind and fixed glass - replacement
• Hood cover - removal, installation and adjustment
• Latch and bonnet bonnet cable - removal and installation
• Radiator grille - removal and installation
• Bumper covers - removal and installation
• Front wing - removal and installation
• Facing panels of doors - removal and installation
• Doors - removal, installation and adjustment
• Door handles, lock cylinder and latch - removal and installation
• Glasses of door windows - removal and installation
• Power window and electric motor - removal and installation
• External mirrors - removal and installation
• Trunk lid - removing and installing
• Latch and cylinder lock lid - removal and installation
• Rear hinged door racks - removing and installing
• Rear hinged door - removal, installation and adjustment
• Latch and outer handle of the rear hinged door - removal and installation
• Covers of a casing of a steering column - removal and installation
• Central console - removal and installation
• Dashboard cover
• Instrument panel - removal and installation
• Air intake trim - removal and installation
• Seats - removal and installation
• Body dimensions

Electrical equipment of a car

• General information
• Determining the causes of faults in electrical circuits - general information
• Fuses and inserts, as well as circuit breakers - general information
• Circuit breaker / hazard warning light interrupter - operation check and replacement
• Relay - general information and validation
• Switches located on the steering column - replacement
• Switch and ignition lock cylinder - operation check and replacement
• Switches located on the dashboard - replacement
• Instrument panel - removal and installation
• Car radio and speakers - removing and installing
• Antenna - removal and installation
• Windscreen wipers - replacement
• Rear window heater - performance check and repair
• Headlamp bulbs - replacement
• Headlamps - removal and installation
• Headlights - adjustment
• Lamp replacement
• Signal replacement
• Side mirrors with electric drive - description
• Speed-keeping system - description
• Power windows - description
• Automatic door locks - description
• Daylight-saving lighting (DRL) - general information
• Airbag system - general information
• Wiring diagrams - general information

Electroschemes

Alphabetical index