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Contents

To your Opel / Vauxhall Astra

  • Safety first!
  • Introduction
  • Emergency troubleshooting
  • Replacing a wheel
  • Leak detection
  • Towing
  • Weekly checks
  • Checks under the hood of a car
  • Windshield wiper blades
  • Battery
  • Electrical systems
  • Working fluids and lubricants
  • Tire pressure

Operating manual

  • Dashboard
  • Lighting
  • Climate control

Regular maintenance

  • General information
  • Regular maintenance
  • Changing engine oil and filter
  • Working fluids
  • Checking the brakes
  • Checking the chassis
  • Checking the tightening torque of the wheel bolts
  • Lubrication of canopies and locks
  • Checking electrical systems
  • Checks during the trip

Repair procedures without removing the engine from the engine compartment - car models
equipped with a 1.4 l engine

  • General information
  • Compression check
  • Cylinder head cover - removal and installation
  • Valve timing - checking and adjusting
  • Crankshaft pulley - removal and installation
  • Timing chain and cover - removal and installation
  • Timing chain tensioner - removal, inspection and installation
  • Camshaft sprockets - removal and installation
  • Camshafts, hydraulic compensators and rocker arms - removal and installation
  • Cylinder head - removal and installation
  • Oil pan and oil pressure pipe - removal and installation
  • Oil pump - removal, checking and adjustment
  • Crankshaft oil seals - replacement
  • Flywheel - removal, inspection and installation
  • Engine / gearbox mounts - check and replacement

Repair procedures without removing the engine from the engine compartment - gasoline engines
volume 1.6 l

  • General information
  • Compression check
  • Cylinder head cover
  • Timing chain and cover
  • Cylinder head
  • Engine / gearbox mounts - check and replacement

Repair procedures without removing the engine from the engine compartment - gasoline engines
volume 1.8 l

  • General information
  • Compression check - general information
  • Top dead center for piston of cylinder No. 1
  • Cylinder head cover - removal and installation
  • Crankshaft pulley - removal and installation
  • Timing belt covers - removal and installation
  • Timing belt - removal and installation
  • Sprockets, tensioner and timing belt parasitic pulley - removal and installation
  • VVT oil control valves (Z18XER engines) - removal and installation
  • Camshaft seals - replacement
  • Valve clearance (Z18XER engines) - checking and adjustment
  • Camshafts and pushers - removal, inspection and installation
  • Cylinder head - removal and installation
  • Oil pan - removal and installation
  • Oil pump - removal, overhaul and installation
  • Crankshaft oil seals - replacement
  • Flywheel / clutch drive disc - removal, inspection and installation
  • Engine / gearbox mounts - check and replacement

Removing the engine from the engine compartment and overhaul procedures

  • General information
  • Engine overhaul
  • Removing the engine
  • Cylinder head
  • Cylinder block

Cooling system, heater and air conditioning

  • General information and precautions
  • Cooling system
  • Heater and ventilation system
  • Air conditioning system

Power supply and exhaust system

  • General information and precautions
  • Air filter assembly and air ducts
  • Accelerator pedal / accelerator pedal position sensor
  • Fuel injection system
  • Exhaust system

Emission control systems

  • General information
  • Emission control systems (petrol engines)
  • Catalytic converter

Starting and charging systems

  • General information and precautions
  • Battery
  • Charging system
  • Generator
  • Starting system

Ignition system

  • General information
  • Ignition module
  • Knock sensor

Clutch

  • General information
  • Hydraulic clutch system
  • Clutch cylinder
  • Clutch pedal
  • Clutch assembly

Manual transmission

  • General information
  • Gear shift mechanism
  • Manual transmission

Automatic transmission

  • General information
  • Shift cable
  • Selector lever
  • Electrical components of the transmission control system
  • Automatic transmission

Easytronic transmission

  • General information
  • Selector lever
  • Gear shift module
  • Easytronic transmission

Drive shafts

  • General information
  • Drive shafts
  • Drive shaft boots

Brake system

  • General information
  • Hydraulic system
  • Brake pads and brake caliper
  • Disc brake
  • Drum brake
  • Brake cylinder
  • Brake pedal and vacuum booster
  • Parking brake lever
  • Anti-lock braking system (ABS) and traction control

Suspension and steering

  • General information
  • Front suspension
  • Rear suspension
  • Steering wheel
  • Steering column
  • Steering gear
  • Hydraulic power steering system
  • Adjusting the installation angles and steering angle

Body structure and components

  • General information
  • Maintenance
  • Bumper, hood and pillars
  • Doors
  • Luke
  • External body components
  • Seats
  • Center console
  • Interior trim panels

Electrical equipment and electrical systems

  • General information
  • Detecting faults in the electrical system
  • Fuses and relays
  • Lamps
  • Dashboard
  • Windshield wipers
  • Electronic steering column module
  • Audio system
  • Anti-theft system
  • Components of the heated seat system
  • Airbag system
  • Electrical diagrams

Applications

  • Dimensions and weight
  • Vehicle identification numbers
  • General repair procedures
  • Lifting a car using a jack, support points
  • Disconnecting the negative terminal of the battery
  • Tools and devices
  • Checking the technical condition of the car
  • Fault detection
  • Glossary

Useful tips for car owners

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Electroschemes Opel Astra H / Vauxhall Astra H since 2003

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