Maintenance manual MAN TGA 2000 thru 2004 in electronic form

Content

Maintenance instructions

• General instructions
• Maintenance work

Notes on safety and environmental protection

• Notes on safety
• Environmental protection

Checklist for maintenance work

• Acceptance sheet
• Operation-specific work E, S6, S12
• Lubrication service
• General technical safety
• Brake technical safety
• Preventive inspection
• Checks and minor maintenance
• Winter service
• Maintenance work for reconditioned engine

Technical data

• Engines
• Poly-V-belts
• Brake system
• Axles
• Fill quantities
• Bulbs
• Tyres and inflation pressure
• Reference torques

Engine

• Cylinder head bolts
• Valve clearance
• Retightening the injector nozzle pressure flange nuts
• Valve clearance

Intake system

• Dry air filter

Cooling and heating system

• Condition, correct functioning and leak-tightness
• Insect screen and radiator fins
• Hose clamps
• Coolant change
• Coolant mixing ratio
• Pressure-relief valve on the expansion tank
• Dust filter
• Coolant level
• Topping up the coolant

Poly-v belts

• Condition
• Tension
• Renewing

Fuel system

• Testing
• Cleaning
• Fuel service centre
• Main filter
• Fuel pre-filter
• Auxiliary heater

Clutch

• Fluid level
• Correct functioning
• Wear

MAN manual gearbox

• Oil level
• Oil change
• Breather

MAN automatic gearbox

• Oil level
• Oil change
• Breather

Axle

• Hypoid rear axle
• Driven front axle
• Planetary rear axle

Propshafts

• Propshaft flange
• Balancing plate(s)
• Sliding section and universal joint
• Bearing bushes
• Intermediate bearing

Steering system

• Steering and starter lock
• Power steering system
• Fluid level
• Rear axle steering system
• Steering play
• Drag links and track rods
• Ball joints
• Sealing bellows
• Drop arm nut

Compressed air system

• Air dryer
• Air dryer granulate cartridge
• Granulate cartridge

Brake technical safety

• Visual inspection of the brake system
• Checking correct functioning and effectiveness of the brake system
• Disc brake
• Drum brake

Engine brake

• Butterfly

Batteries

• Electrolyte level
• Terminals
• Charge level
• Load and no-load voltage
• Notes on safety when handling batteries

Headlights

• General information
• Adjusting
• Main headlights
• Auxiliary headlights
•  

Tyres

Cab

Chassis

• Leaf suspension
• Tandem axle
• Supporting structure for swap body
• Air suspension

Beka–max central lubrication system

Rockinger trailer coupling

Ringfeder trailer coupling

Fischer fifth wheel coupling

Jost fifth wheel coupling

Rockinger fifth wheel coupling

Holland europe fifth wheel coupling

Tipper system

Air-conditioning system

• Condenser

Maintenance system

• Baseline
• Highline

Customers reviews