Peugeot 206 1998 thru 2012, repair e-manual

Content

Basic informations

• Lifting the vehicle
• Towing the vehicle
• Prolonged storage
• Vehicle important labels

Engine

• Identifying engine model
• Engine data
• Draining, filling and bleeding cooling system
• Removing the engine and gearbox
• Tightening torque
• Air conditioner compressor
• Dismantling the engine
• Engine measuring data

Cylinder head

• Valves data
• Valves springs data
• Camshaft data Id
• Cylinder head gasket
• Adjusting valve clearences
• Roller rockers
• Refitting rockers
• Cylinder head tightening torque
• Cylinder head

Pistons, rods and cranckshaft

• Connection rods ID
• Pistons ID
• Cranckshaft ID
• Assembly connection rods into pistons
• Finding the correct bearing shell
• Cranckshaft seals

Final adjustments and reassembly the engine

• Checking cylinder block liner protusion
• Reassembly cylinder head engine
• Reassembling the engine block

Timing and engine dress

• Reassembly the engine dress
• Refitting timing bell
• Routing and tensioning drive belt
• Removing and refitting oil filter

Gearbox

• Removing and refitting MA gearbox
• Dismantling MA gearbox

Inside the gearbox

• Input shaft assembly
• Output shaft assembly
• Shafts and forks
• Synchronisers
• Differential
• Reffiting input, output shaft and differential
• Reffiting drive shafts
• Tightening torque BE4 gearbox
• Reassembly gearbox
• Assembly MA gearbox

Clutch and gear control

• Refitting gear control
• Adjusting clutch control
• Bleeding the hydraulic clutch cable

Steering

• Remove and refit steering column
• Precautions with power steering
• Remove and refit power steering
• Steering distribution valve
• Tracking rods
• Filling and bleeding power steering hydraulic system

Brakes

• Replace brake pads
• Replace brake shoes
• Adjusting the handbrake
• Bleeding brake system
• Brake servo
• Braking master cylinder
• Refit rear suspension pipes
• Rear drum hubs
• Refit brake calipers
• Stop lamp switch

Suspension

• Front hub
• Antiroll bar
• Rear antiroll bar
• Rear damper
• Removal and refit front lower arm
• Load compensator

Electrical system

• Wipers motor
• Rear wiper
• Rear water jet
• Replacing headlamps
• Fog lamp kit
• Outside temperature sensor

Fuel system

• Remove and refit the fuel filler neck
• Remove and refit the fuel cap cover
• Remove and refit fuel tank
• Remove and refit fuel gage

Outside - bonnet

• Grille
• Bonnet opening cable

Outside - doors and windows

• Refitting front door
• Gutter seals
• Opening door mechanism
• Door strike
• Door lock
• Electric window

Inside

• Passenger storage compartment
• Cover hinge
• Head rest guide
• Rear seatbelt
• Sound deadning pads
• Heater panel
• Fascia
• Airbag connector

A/C

• Heater
• Blower speed resistance
• Heater blower
• Heater matrix
• Evaporator sensor

Outside

• Mirror gusset
• Replacing the mirrors
• Side protector
• Frontal deflector
• Front wings and bumper
• Rear bumper

Customers reviews