Mitsubishi S4S / S6S engine, repair e-manual
About the manual
Engine type: Mitsubishi S4S / S6S
In the manual you will find
- Step-by-step guide to repair various components and assemblies
- Self-care and maintenance instructions
- Engine design and prevention information
- Information for a trip to the service station, if self-repair is not possible
About the manual
Engine type: Mitsubishi S4S / S6S
In the manual you will find
- Step-by-step guide to repair various components and assemblies
- Self-care and maintenance instructions
- Engine design and prevention information
- Information for a trip to the service station, if self-repair is not possible
Content
Safety cautions
General
- Outline
- Specifications
- Tips on disassembly and reassembly
Maintenance standards
- Maintenance standards table
- Tightening torque table
- Sealants and lubricants table
Special tools
Overhaul instructions
- Determination of overhaul timing
- Testing compression pressure
Preparation for disassembly
Disassembly of main engine parts
- Cylinder head and valve mechanism
- Flywheel
- Damper, timing gears and camshaft
- Pistons, connecting rods, crankshaft and crankcase
Inspection and repair of main engine parts
- Cylinder head and valve
- Flywheel, camshaft and timing
- Crankcase, pistons, connecting rods, crankshaft and tappets
Reassembly of main engine parts
- Crankcase, tappets, crankshaft, pistons and connecting rods
- Timing gears
- Flywheel
- Cylinder head and valve mechanisms
Removal of fuel system
- Fuel filter and fuel pipes
- Fuel injection pipes, fuel leak-off pipes and fuel injection nozzles
- Fuel injection pump
Disassembly, inspection and reassembly of fuel system
- Fuel filter
- Fuel injection nozzles
Removal of lubrication system
- Oil filter and relief valve
- Oil cooler
- Oil pump, oil pan and oil strainer
Disassembly, inspection and reassembly of lubrication system
- Oil pump
- Oil cooler
- Oil filter
- Relief valve
- Safety valve
Installation of lubrication system
- Oil pump, oil pan and oil strainer
- Oil cooler
- Oil filter and relief valve
Removal of cooling system
- Cooling fan, fan pulley and v-belt
- Thermostat
- Water pump
Disassembly, inspection and reassembly of cooling system
- Thermostat
- Water pump
Installation of cooling system
- Water pump
- Thermostat
- Cooling fan. Fan pulley and v-belt
Removal of inlet and exhaust systems
- Turbocharger
- Inlet manifold
- Exhaust manifold
Disassembly, inspection and reassembly of inlet and exhaust systems
- Inlet and exhaust manifolds
Installation of inlet and exhaust systems
- Exhaust manifold
- Inlet manifold
- Turbocharger
Removal of electrical system
- Starter
- Alternator
- Glow plug
Disassembly, inspection and reassembly of electrical system
- Starter
- Alternator
- Magnetic valve (stop solenoid)
- Glow plug
Installation of electrical system
- Glow plug
- Alternator
- Starter
Inspection, adjustment, break-in operation and performance tests
- Adjustment of engine
- Break-in operation
- Performance tests
Others
- Disassembly and reassembly of general parts
