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MG 6, repair e-manual

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Publisher: © "MARS"
ISBN: 978-010-100-032-1
Number of pages: 960
Format: file PDF

About the manual

Engine type: gasoline

In the manual you will find

  • Step-by-step repair manual for various components and assemblies
  • Instructions for self-care and maintenance
  • Design details and how to prevent failure
  • Information for a trip to the service station if self-repair is not possible
Publisher: MARS
Categories: MG
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "MARS"
ISBN: 978-010-100-032-1
Number of pages: 960
Format: file PDF

About the manual

Engine type: gasoline

In the manual you will find

  • Step-by-step repair manual for various components and assemblies
  • Instructions for self-care and maintenance
  • Design details and how to prevent failure
  • Information for a trip to the service station if self-repair is not possible

Contents

General Information

  • General Precautions
  • Safety Instructions
  • Measures to protect the environment
  • General installation instructions
  • Ball and roller bearings
  • Oil seals
  • Joints and joints
  • Blocking devices
  • Screw thread
  • Fastener identification
  • Flexible pipes and hoses
  • Fuel Handling Precautions
  • Electrical Precautions
  • Additional containment precautions
  • SRS Component Replacement Policy
  • Precautions when using the air conditioning system
  • Replacing the air conditioning compressor

Vehicle identification number

  • Vehicle identification
  • Identification plate locations

Lifting and towing

  • Rise
  • Car restoration

Lubrication and maintenance

  • Volumes
  • Liquids
  • Grease

Engine

  • The mechanical part of the engine 1.8
  • Specifications
  • Torque
  • Help
  • Description and operation
  • Engine component layout
  • Description
  • Operation
  • Service Order
  • Overhaul of the cylinder head
  • Removing the cylinder head
  • Crankshaft overhaul - with engine removed
  • Conrod bearing overhaul
  • Pistons and liners
  • Rear crankshaft oil seal
  • Front crankshaft oil seal
  • Flywheel - manual transmission
  • Torque Converter Drive Plate - Automatic Transmission
  • Overhaul of the cylinder head gasket - with the engine removed
  • Camshaft cover gasket
  • Valves
  • Hydraulic tappets
  • Camshafts - intake or exhaust
  • Intake manifold gasket
  • Exhaust manifold gasket
  • Oil pump
  • Engine oil and oil filter
  • Checking engine oil pressure
  • Oil sump filter
  • Engine sump
  • Camshaft timing belt cover - front top
  • Camshaft Timing Belt Cover - Rear Upper
  • Crankshaft pulley
  • Engine mount - right
  • Engine mount lower tie rod
  • Front Camshaft Oil Seal - Exhaust
  • Front camshaft oil seal - inlet
  • Camshaft drive belt
  • Engine and manual transmission
  • Engine and automatic transmission
  • Cylinder head gasket
  • Turbocharger
  • Hose - Coolant drain - Turbocharger
  • Hose - Coolant inlet - Turbocharger
  • Pipe - Oil return - Turbocharger
  • Hose - air intake - turbocharger
  • Pipe - Oil supply - Turbocharger
  • Hose - air intake - electronic
  • Throttle body
  • Intercooler
  • Hose - air intake - intercooler
  • Special tools
  • The mechanical part of the engine-1.8 VKT
  • Specifications
  • Torque
  • Help
  • Description and operation
  • Component layout
  • Description
  • Operation
  • Service Order
  • Cylinder head overhaul - with cylinder
  • Head removed
  • Crankshaft overhaul - with engine removed
  • Conrod bearing overhaul
  • Pistons and liners
  • Rear crankshaft oil seal
  • Front crankshaft oil seal
  • Flywheel - manual transmission
  • Torque Converter Drive Plate - Automatic Transmission
  • Overhaul of the cylinder head gasket - with the engine removed
  • Camshaft cover gasket
  • Valves
  • Hydraulic tappets
  • Camshafts - intake or exhaust
  • Intake manifold gasket
  • Exhaust manifold gasket 1.8VCT
  • Oil pump
  • Engine oil and oil filter
  • Checking engine oil pressure
  • Oil sump filtera
  • Engine sump
  • Camshaft timing belt cover - front top
  • Camshaft Timing Belt Cover - Rear Upper
  • Crankshaft pulley
  • Engine mount - right
  • Engine mount lower tie rod
  • Front Camshaft Oil Seal 1.8VCT - Exhaust
  • Front Camshaft Oil Seal 1.8VCT - Inlet
  • Camshaft drive belt 1.8VCT (new)
  • Camshaft Phase Shifter 1.8VCT
  • 1.8VCT engine and manual transmission
  • 1.8VCT engine and automatic transmission
  • Solenoid 1.8VCT - exhaust camshaft
  • Solenoid 1.8VCT - intake camshaft
  • Solenoid housing 1.8VCT - exhaust camshaft
  • Solenoid housing 1.8VCT - intake camshaft
  • Cylinder Head Gasket 1.8VCTNew
  • Special tools

Engine cooling system

  • Specifications
  • Torque
  • Help
  • Description and operation
  • Diagram of system components
  • Description
  • Operation
  • Service Order
  • Coolant - draining and refilling
  • Expansion tank cap - pressure test
  • System - pressure test
  • Coolant expansion tank
  • Fan assembly
  • Cooling fan resistor
  • Radiator assembly
  • coolant hose - Auautomatic transmission
  • Fluid cooler return hose - automatic transmission
  • Thermostat
  • Coolant pump
  • Special tools

Engine manifold and exhaust system

  • Specifications
  • Torque
  • Description and operation
  • Layout of system components - intake and exhaust system 1.8 tons
  • Location of system components - intake and exhaust system 1.8VCT
  • Description - intake and exhaust system 1.8 t.
  • Description - 1.8VCT inlet and outlet system
  • Inlet and outlet system Operation-1.8T
  • Intake and exhaust system Operation-1.8VCT
  • Service Order
  • Air cleaner
  • Element - Air Cleaner
  • Tail pipe and silencer
  • Intermediate pipe
  • Front pipe - turbocharger
  • Heat Shield - Generator
  • Heat shield - rear muffler
  • Heat shield - exhaust pipe and fuel tank
  • Electric choke - enable setting

Engine fuel and control system

  • Specifications
  • Torque
  • Description and operation-1.8T
  • Diagram of system components
  • Control Diagram-1.8T
  • Description
  • Operation
  • Cruise control 1.8T
  • Description and operation - 1.8 VCT
  • System Component Diagram - 1.8 VCT
  • Control Chart-1.8 VCT
  • Description
  • Operation
  • Cruise control-1.8 VCT
  • Service Order
  • Spark plugs
  • Ignition coils
  • Engine control module (ECM)
  • Sensor - engine coolant temperature (ECT)
  • Switch - Oil pressure
  • Sensor - crankshaft position (CKP)
  • Sensor - Camshaft Position (CMP) - VCT
  • Intake Camshaft Position (CMP) Sensor - VCT
  • Sensor - exhaust camshaft position (CMP) - VCTv
  • Sensor - temperature and manifold absolute pressure (TMAP)
  • Sensor - Manifold Absolute Pressure (MAP)
  • Knock sensor (KS)
  • Sensor - Heated Oxygen (HO2S) - Front - Turbocharger
  • Sensor - heated oxygen (H02S) - rear - turbocharger
  • Solenoid - Boost control - Turbocharger
  • Fuel rail
  • Nozzles
  • Charcoal canister
  • Purge control valve
  • Pipe assembly - fuel lines under the hull floor
  • Tank - Fuel
  • Fuel pump
  • Fuel system - relieve pressure
  • Fuel system - pressure test
  • Draining and refilling the tank
  • Fuel filter
  • Filler neck
  • Switch - inertia - fuel shutoff
  • Special tools

Engine electrical system

  • Specifications
  • Torque
  • Description and operation
  • Component layout
  • Control scheme
  • Description
  • Operation
  • Service Order
  • Belt - pump PAS
  • Generator
  • Bracket - Alternator - Upper
  • Bracket - Alternator - Lower
  • Drive belt
  • Starter
  • Battery compartment and support bracket
  • Tensioner - alternator drive belt

Gearbox

  • Shift Lock + Ctrl + AT
  • Specifications
  • Torque
  • Description and operation
  • Description
  • Service Order
  • Knob - selector - automatic
  • Rod / Rope Assembly - Switch - Automatic
  • Lever - shift assembly - automatic
  • Shift Lock Control-MT
  • Specifications
  • Torque
  • Service Order
  • Handle - Shift Lever - Manual
  • Remote control - shifting - manually
  • Transmission-AT
  • Specifications
  • Torque
  • Specifications
  • Description and operation
  • Diagram of system components
  • System management system
  • Description
  • Operation
  • Service Order
  • Automatic transmission - pressure test
  • Neutral start (inhibitor) - switch
  • Neutral start (inhibitor) - switch - check and adjustment
  • Transmission and Converter
  • Automatic transmission fluid - draining and refilling
  • Automatic transmission - replenishment
  • Control unit - automatic
  • Transfer
  • Belt - automatic transmission
  • Sensor - speed input
  • Sensor - speed output
  • Dipstick - oil level
  • Oil seal - differential - left
  • Oil seal - differential - right
  • Torque converter
  • Side cover
  • Oil seal - oil pump
  • Special tools
  • Transmission-MT
  • Specifications
  • Torque
  • Specifications
  • Description and operation
  • Diagram of system components
  • Description
  • Operation
  • Service Order
  • Oil seal - shift rod
  • Lubrication system - draining and refilling
  • Manual transmission assembly
  • Lamp switch - reverse
  • Lid - Re-access - Reseal
  • Lubrication system - Manual transmission - Refueling
  • Oil seal - differential - left
  • Oil seal - differential - right
  • Removing the manual transmission
  • <Whether> Input shaft assembly
  • Output Shaft Assembly
  • Idle reverse
  • Differential Assembly
  • Assembling the control
  • Fittings and release mechanism
  • Special tools

Clutch

  • Specifications
  • Torque
  • Specifications
  • Description and operation
  • Diagram of system components
  • Description
  • Operation
  • Service Order
  • Clutch assembly
  • Clutch Release Bearing
  • Clutch master cylinder (A)
  • Clutch master cylinder (B)
  • Clutch slave cylinder (A)
  • Clutch slave cylinder (B)
  • Bleeding the clutch system
  • Special tools

HVAC system

  • Structure of HVAC
  • Specifications
  • Torque
  • Specifications
  • Description and operation
  • Diagram of system components
  • Description
  • Operation
  • Service Order
  • Recovery, recycling and refrigerant charging
  • If recharging was successful/failed
  • Compressor
  • Evaporator
  • Thermostatic expansion valve
  • Capacitor
  • Desiccant pack
  • Pressure sensor - air conditioning
  • Hose - Compressor to Condenser
  • A/C tube - from evaporator to compressor, from evaporator to connection
  • A/C pipe - from evaporator to compressor B - from compressor to connection
  • A/C pipe - from condenser to evaporator A - from condenser to connection
  • A/C pipe - condenser to evaporator B - connection to evaporator
  • Filter housing - Fresh air intake
  • Fresh air filter
  • Heater Assembly
  • Blower Assembly
  • Heater
  • Power regulator

HVAC-ETC

  • Specifications
  • Torque
  • Description and operation
  • Diagram of system components
  • System control scheme
  • Description
  • Service Order
  • Assembling the control

HVAC-ATC

  • Specifications
  • Torque
  • Description and operation
  • Diagram of system components
  • System control scheme
  • Description
  • Operation
  • Service Order
  • Assembling the control
  • Evaporator temperature sensor
  • Sunlight sensor
  • Ambient temperature sensor-ATC
  • Left transition damper - servomotor
  • Heater coolant temperature sensor
  • Right mixing flap - servomotor
  • Fresh air recirculation damper - servomotor
  • Distribution damper - servomotor

Steering system

  • Front wheel steering
  • Specifications
  • Torque
  • Specifications
  • Description and operation
  • Diagram of system components
  • Description
  • Operation
  • Service Order
  • Pressure sensor
  • Power Steering System - Pressure Test
  • Bleeding the power steering system
  • Power steering pump
  • PAS pump tensioner
  • Power steering
  • Tie Rod Ball Joint
  • Pipe - PAS pump to steering rack
  • Pipe - from the steering rack to the oil cooler
  • Oil Cooler - Steering
  • Special tools
  • Steering wheel and pillar
  • Specifications
  • Torque
  • Description and operation
  • Diagram of system components
  • Description
  • Service Order
  • Steering wheel adjustment - Adjustment
  • Switch - cruise control
  • Steering column cover
  • Steering wheel
  • Steering column
  • Switch assembly - steering column

Suspension system

  • Wheel alignment
  • Specifications
  • Torque
  • Specifications
  • Service Order
  • Wheel alignment
  • Front suspension
  • Specifications
  • Torque
  • Specifications
  • Description and operation
  • Diagram of system components
  • Description
  • Service Order
  • Lower arm front
  • Outer ball joint boot - front lower control arm
  • Front lower arm bushing and bracket
  • Front shock absorber
  • Front subframe
  • Front subframe
  • Front hub subframe
  • Front anti-roll bar
  • Mounting rubber pads - anti-roll bar
  • Anti-roll bar
  • Hub-Front
  • Front hub bearings
  • Special tools
  • Rear suspension
  • Specifications
  • Torque
  • Rear suspension
  • Description and operation
  • Diagram of system components
  • Description
  • Service Order
  • Upper arm - back
  • Bushing Kit - Rear Upper Arm
  • Lower arm back
  • Rear lower control arm bush
  • Rear shock absorber
  • Spring rear suspension
  • Rear Anti-roll Bar
  • Anti-roll bar pads
  • Anti-roll bar
  • Rear wheel bearing
  • Special tools
  • Tires and wheels
  • Specifications
  • Torque
  • Specifications
  • Service Order
  • Wheel

Brake system

  • Tormoz
  • Specifications
  • Torque
  • Description and operation
  • Diagram of system components
  • Description
  • Operation
  • Service Order
  • Front brake pad
  • Brake Disc - Front
  • Caliper housing - front
  • Rear brake pad
  • Rear brake disc
  • Rear plate - rear brake disc
  • Rear brake pad
  • Caliper housing - rear
  • Checking rear brake disc thickness and runout
  • Thickness and Runout Check - Front Brake Disc
  • Pedal unit - automatic transmission
  • Pedal unit - manual transmission
  • Vacuum servo brake
  • Brake switch
  • Bleeding the brake system
  • Low Brake Fluid Indicator Relay
  • Master cylinder and fluid reservoir
  • Special tools
  • Parking brake
  • Specifications
  • Torque
  • Description and operation
  • Diagram of system components
  • Description
  • Service Order
  • Handbrake cable
  • Handbrake adjustment
  • Handbrake lever
  • Front handbrake cable
  • Brake module
  • Specifications
  • Torque
  • Description and operation
  • Diagram of system components
  • Description
  • Service Order
  • ABS

Drive / Bridge

  • Drive axle
  • Specifications
  • Torque
  • Description and operation
  • Diagram of system components
  • Description
  • Operation
  • Service Order
  • Right shaft and both joints
  • Left shaft and both joints
  • Outer CV joint
  • SHRUS outer gaiters
  • Inner join
  • Inner gaiters
  • Special tools

Interior decoration

  • Instrument panel and console
  • Specifications
  • Torque
  • Service Order
  • Switch - cruise control
  • Panel assembly - Fascia covering the panel on the driver's side
  • Wood trim - Center console - Rear
  • Glove box assembly
  • Fascia
  • Fan - right
  • Console Assembly
  • Assembling the center bezel
  • Panel assembly - lower steering column cover - base
  • Fan - left
  • Seats
  • Specifications
  • Torque
  • Description and operation
  • Diagram of system components
  • System control scheme
  • Description
  • Operation
  • Service Order
  • Seat assembly - passenger
  • Squab Foam - Passenger - Front
  • Cover - Passenger Compartment - Front
  • Cushion - rear seat
  • Cover - Cushion - Rear seat
  • Squab - backseat
  • Cover - Bracket - Rear Seat
  • Forward - Brace - Backseat
  • Outer Side Panel - Power Seat
  • Lumbar support assembly - front seat
  • Switch box assembly - driver's seat
  • Cover - driver airbag - front
  • Seat assembly - driver
  • Foam - driver's seat - front
  • Driver airbag cover - front
  • Door trim
  • Service Order
  • Plastic sheet - tailgate
  • Casing trim - tailgate
  • Plastic sheet - entrance door
  • Enclosure trim - front door
  • Interior trim and panels
  • Specifications
  • Torque
  • Service Order
  • Trim Finisher - Column A - Top - Each
  • Trimming Finisher - A-post - Lower - Each
  • Trim Finisher - Column BC - Top - Each
  • Trimming Finisher - BC Stand - Lower - Each
  • Finishing machine - D-pillar - top - each - sedan
  • Finishing machine - D-pillar - lower - each - sedan
  • Handle - Grip - Each
  • Headlining - Sunlight / Sliding roof - Salon
  • Carpet - main floor
  • Parcel tray - Rear - Salon
  • Parcel tray - Rear - Sunblinds
  • Glasses - driver
  • Cover trim - Cargo area - Threshold
  • Trim trim - Luggage compartmentie

Appearance

  • Fixed windows
  • Service Order
  • Glass - rear light
  • Windshield
  • Backlight
  • Bumpers, trims and grille
  • Specifications
  • Torque
  • Service Order
  • Bumper assembly - front
  • Bumper assembly - rear
  • Bumper assembly - rear - with installed parking control system
  • Exterior trim and cladding
  • Service Order
  • Pallet - Assembly
  • Liner - rear wheel arch - each
  • Plenum - air intake
  • Lining - Front wheel arch - Front - Each
  • Mirrors
  • Specifications
  • Torque
  • Description and operation
  • Diagram of system components
  • System control scheme
  • Description
  • Operation
  • Diagram of system components
  • System control scheme
  • Description
  • Operation
  • Service Order
  • Mirror - Exterior - Electrical
  • Mirror - Interior - Immersion
  • Roof
  • Specifications
  • Torque
  • Description and operation
  • Diagram of system components
  • System management system
  • Description
  • Operation
  • Service Order
  • Sun/sliding roof assembly
  • Glass panel - Sun / sliding roof
  • Sun visor assembly - sun/sliding roof
  • Windshield wipers and washer
  • Specifications
  • Torque
  • Description and operation
  • Diagram of system components
  • System control scheme
  • Description
  • Operation
  • Service Order
  • Lever - Wiper - Each
  • Engine and clutch - Wiper
  • Blade - Wiper - Each
  • Reservoir - washer
  • Washer pump
  • Sensor - rain

Lighting systems

  • Lighting
  • Description and operation
  • Diagram of system components
  • System control scheme
  • Description
  • Operation
  • Service Order
  • Master light switch (MLS)
  • Lamp Assembly - CHMSL
  • Lamp assembly - Interior provision - Rear
  • Lamp assembly - Provided from inside - Front
  • Lamps
  • Description and operation
  • Diagram of system components
  • System control scheme
  • Description
  • Operation
  • Service Order
  • Bulb - Direction - Indicator
  • Lamp - Reversing light - Interior
  • Lamp - License plate lamp
  • Lamp - Rear fog light
  • Lamp - Rear DI
  • Bulb - Dip Beam
  • Cover assembly - front fog lamp
  • Headlight assembly - front fog
  • Headlights - low beam, high beam
  • Headlight assembly
  • Lamp - front turn signal
  • Lamp - Side light
  • Lamp assembly - tail
  • Lamp - Main Beam

Body

  • Doors
  • Specifications
  • Torque
  • Description and operation
  • Diagram of system components
  • System control scheme
  • Description
  • Operation
  • Service Order
  • Handle - outside - entrance door
  • Door assembly - front
  • Hinge - entrance door - top
  • Hinge - entrance door - lower
  • Door - Front - Hinge Align
  • Private lock - front door
  • Latch - entrance door
  • Door - Front - Detent Adjustment
  • Handle - outside - tailgate
  • Door assembly - rear
  • Hinge - tailgate - upper
  • Hinge - tailgate - lower
  • Door - rear - hinged
  • Latch - tailgate
  • Door - Rear - Adjustable on the latch
  • Dividing strip - quarter light - back
  • Rubber / felt - Glass channel - Tailgate - Each
  • Seal - Inner Waist - Tailgate - Each
  • Seal - Outer Waist - Tailgate - Each
  • Glass / glass cassette - Rear door - Adjustment
  • Glass - Tailgate - Each
  • Switch - Power Window - Tailgate - Each
  • Engine and blockboard - tailgate - each
  • Release handle - Interior - Tailgate - Each
  • Enclosure trim - front door
  • Casing trim - tailgate
  • Switch box - power window driver's door
  • Rubber / felt - glass channel - front door - each
  • Seal - inner waist - front door - each
  • Seal - outer waist - front door - each
  • Glass / glass cassette - front door - adjustment
  • Glass - Entrance door - Everyone
  • Engine and control unit - entrance door - each
  • Release handle - Inside - Entrance door
  • Switch - Power Window - Front Door - Passenger
  • Fasteners at the front
  • Specifications
  • Torque
  • Service Order
  • Wing - Front - Each
  • Element Front
  • Bonnet - Alignment - Checking and adjusting
  • Hood
  • Safety latch - hood
  • Lock - hood
  • Control cable assembly - cover
  • Zippers at the back
  • Specifications
  • Torque
  • Service Order
  • Solenoid / engine - fuel filler flap opening
  • Tailgate
  • Trunk lid - hinged
  • Trunk Lid - Align Striker
  • Trim shroud - trunk lid
  • Latch - trunk lid
  • Horns
  • Specifications
  • Torque
  • Service Order
  • Horn - each
  • Body Control Module
  • Specifications
  • Torque
  • Description and operation
  • Body Control Module (BCM) Component Locations
  • Body Control Module (BCM) Component Locations
  • Description
  • Operation
  • Service Order
  • Body Control Module (BCM)

Body repair

  • Body size
  • Service Order
  • Basic Information
  • Floor Information
  • Information about the external interface
  • Additional Information
  • Point to point dimension information
  • Information about the sides and roof
  • Internal Information
  • Information about the external interface
  • Rear Information
  • Under "Body Information"
  • Whitespace Information
  • Additional Information
  • Information about the external interface
  • Rear Information
  • Fuel Shutter Information
  • Paints and coatings
  • Description and operation
  • General
  • Collision elimination
  • Description and operation
  • General Welding Precautions
  • Housing seal
  • Corrosion prevention
  • Diagnostics
  • Water leaks
  • Service Order
  • Front panel
  • Door panel
  • Rear floor panel
  • Roof panel
  • Sidebar
  • Front floor panel
  • Wheel arch panel

Security and restrictions

  • Access by car
  • Description and operation
  • Alarm and interlock component
  • Alarm and lock control diagram
  • Immobilization system control scheme
  • Description
  • Seat belts
  • Specifications
  • Torque
  • Description and operation
  • Diagram of system components
  • System control scheme
  • Description
  • Operation
  • Service Order
  • Adjustable attachment - seat belt - BC rack - Eachv
  • Seat Belt Assembly - Front - Each
  • Additional invalid restrictions
  • Specifications
  • Torque
  • Service Order
  • Airbag - Fascia - Passenger
  • Airbag - Steering wheel - Driver
  • Electronic control unit SRS SRS
  • Curtain airbag - head
  • Parking assistance
  • Description and operation
  • Diagram of system components
  • System control scheme
  • Description
  • Operation
  • Service Order
  • Control unit (ECU) - PDC

Information and Entertainment

  • EntertainmentViews and navigation
  • Description and operation
  • ICE component layout
  • ICE - Control Scheme
  • IN CAR ENTERTAINMENT
  • ICE - Description
  • IN CAR ENTERTAINMENT
  • (ICE) -Operation
  • Layout of navigation system components
  • Navigation system control scheme
  • Description of the navigation system
  • Navigation system - Work
  • Service Order
  • Woofer - tailgate
  • Woofer - front door
  • Speaker - Tweeter - Front
  • Displays and sensors
  • Description and operation
  • Diagram of system components
  • System control scheme
  • Description
  • Operation
  • Service Order
  • Toolbox
  • List of glossaries

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