MAN TGA 2000 thru 2008 (+ restyling 2005), repair e-manual (in Russian)

Content

Changes in the design of the MAN TGA (2000 - 2005)

• Cab
• Dashboard BASELINE (EURO 2, 3 and 4), left-hand drive vehicle
• Multifunction steering wheel
• Vehicle menu, MAN audio system and MAN car phone
• Retarder brake
• Engine brake, MAN PRITARDER, Transmission brake (INTARDER) and MAN BRAKEMATIC system
• Fixed engine brake
• Adjustable engine brake
• MAN PRITARDER
• Transmission brake intarder (secondary retarder)
• MAN BRAKEMATIC
• Gearboxes
• MAN COMFORTSHIFT
• MAN TIPMATIC

Engines

• Engine Specifications
• Components and systems of engines
• COMMON RAIL system
• Crankcase
• Cylinder liners
• Carter
• Crankshaft
• Flywheel
• Connecting rod
• Pistons
• Cylinder head and valve actuator
• Nozzle, nozzle body
• Nozzle body
• Valve actuator
• EVB system (EXHAUSE VALVE BRAKE)
• Exhaust system / intake
• Gas distribution mechanism
• Camshaft
• V-belt drive
• Adjustable fan support
• Compressor
• Gas distribution mechanism of diesel engines
• EDC MS 6.1 system
• Installation of a "lifting sliding" injection pump
• Fuel treatment center (KSC)
• Water separator and fuel filter
• Engine oils
• Engine lubrication system
• Oil level sensor with thermocouple
• Regulator "oil level indicator"
• Aspiration
• Turbocharger with "WASTE GATE" (510 hp engine)
• Boost pressure
• Turbocharger
• Charge air cooler (intercooler)
• Cooling system
• WR retarder
• Viscous hydraulic clutch
• Fan clutch
• Electric torch starting aid TGA
• Starter control
• Engine features
• General information about engines D 2066 LF
• Technical data for engines D 2066 LF
• Flywheel side engine
• Engine top view
• Front attachments
• D 2066 LF engine, belt drive side
• Cross section D 2066 LF engine
• The advantages of the COMMON RAIL injection system
• Water flow diagram
• Prevention of accidents when working with engines equipped with COMMON RAIL injection system
• Working with the COMMON RAIL system
• Thermowell kit for fuel line connections
• COMMON RAIL with EDC 7 engine control
• Fuel supply system
• Fuel supply diagram for MAN D 20 engine
• High pressure pump
• Fuel pump
• High pressure pump structure
• Removal and installation of the high pressure pump in in-line engines
• "RAIL" with pressure limiting valve and pressure sensor
• CR injector
• Injection stages
• Changes in combustion pressure with and without pre-injection
• Speed ​​and position sensors
• Components and systems of engines

Engines D2066 EURO 4

• Engine electrical equipment
• Cooling system
• Fan
• Fan drive
• Coolant manifold
• Thermostat
• Thermostat housing
• Coolant pump
• Distributor housing
• Coolant heating system
• Optional equipment
• 1 cylinder air compressor
• 2-cylinder air compressor
• Starter
• Belt drive
• Generator
• Air conditioning compressor
• COMMON RAIL System
• Pressurization system
• Air intake and exhaust system
• Cylinder head
• Valve clearance
• Valve stem seals
• Rocker arms
• Timing mechanism
• Timing gears
• Lubrication system
• Crankshaft oil seals
• Crank mechanism
• Crankcase
• Additional PRITARDER retarder

Clutch

Gearboxes

• Gearboxes ZF 16 S 181 DD, ZF 16 S 181 OD, ZF 16 S 221 DD
• Planetary gear control system
• Diagnostics of gearbox faults
• Removing and installing gearbox
• Gearbox servo
• Removing and installing rear crankcase
• Disassembly and assembly of the ERU planetary gearbox
• Disassembly and assembly of the gearbox
• Oil pump
• Pneumatic gearbox drive
• Gearbox and servo pairing diagram
• Gearbox ZF 9 S 109 DD
• ZF gearboxes with hydraulic INTARDER retarder, modifications 16 S 181 DD / OD - 16 S 221 DD
• Gearboxes EUROTRONIC AUTOMATED 12 AS 2301 DD AND 16 AS 2601 DD / OD
• Gearboxes EUROTRONIC AUTOMATED 12 AS 2301 DD - 16 AS 2601 DD / OD with INTARDER retarder
• Gearbox ZF 16 S (NEW ECOSPLIT)
• Gearbox ZF 12 AS (AS TRONIC)

Steering

Front axle

Rear axle

• Rear axle HPD-1382

Suspension

Braking system

• Front brakes
• Rear brakes
• Disc brake SN 7000

Maintenance

Electrical equipment

• Electrical equipment and air conditioning
• Diagram 1 (Start): Power / launch system
• Diagram 1 (End): Power / trigger system
• Diagram 2: Powering the Central Computer
• Diagram 3: From INTARDER / EBS / ECAS
• Diagram 4: Retarder / from the vehicle's on-board computer / weight
• Diagram 5: Wipers / washers
• Diagram 6: Heater Fan
• Diagram 7: Cigarette lighter
• Diagram 8: Ashtray lighting
• Diagram 9: Gear Lever / Vehicle On-Board Computer Diagnosis
• Diagram 10: Accelerator pedal unit
• Diagram 11: + 15V power supply
• Diagram 12: Instrument cluster / tachograph
• Diagram 13: Side lights
• Diagram 14: Side lights
• Diagram 15: Turning on the headlights
• Diagram 16: low / high beam headlights
• Diagram 17: Headlamp leveling (for D2R headlights)
• Diagram 18: Rear Fog Lights
• Diagram 19: Fog lamp / rear fog lamp chain
• Diagram 20: Fog lamps / high beam headlamp (floodlight)
• Diagram 21: Brake light
• Diagram 22: Parking light
• Diagram 23: Reversing light
• Diagram 24 (Start): direction indicators
• Diagram 24 (End): direction indicators
• Legend on electrical diagrams

Abbreviations

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