KAMAZ 4310 / 43101, repair e-manual (in Russian)

Contents

General instructions

• Safety requirements
• Instructions for preparing and performing vehicle repairs

Replacing units, assemblies, devices and parts

Engine and its systems

• Replacing the engine
• Replacing the fuel tanks
• Replacing the high-pressure fuel pump
• Replacing the cylinder head gaskets
• Removing and grinding the valves
• Replacing the oil filter
• Replacing the centrifugal oil filter
• Replacing the oil pump
• Replacing the oil radiator
• Replacing the water pump
• Replacing the water radiator
• Replacing the heat exchanger of the pre-heater
• Replacing the pump unit of the pre-heater PZhD-30
• Replacing the exhaust manifolds
• Replacing the intake manifolds and gaskets
• Replacing the main and connecting rod bearing shells
• Replacing the piston rings
• Replacing the cylinder liner
• Replacing the alternator and water pump drive belts

Transmission

• Replacing the clutch
• Replacing the pneumatic booster with a hydraulic clutch drive
• Gearbox replacement
• Gearbox shift fork replacement
• Transfer case replacement
• Gearbox driven shaft seal replacement
• Transfer case seal replacement
• Axle seal replacement
• Cross-shaft seal replacement
• Drive shaft seal replacement
• Axle seal replacement
• Drive axle main gear replacement
• Steering knuckle ball joint replacement (steering knuckle housing seal, ball joint seal, inner and outer knuckles)
• Hub with brake drum, bearings and hub seal replacement
• Tire air supply head seal replacement (for KAMAZ-4310 vehicle)
• Replacement air supply hose to tires (for KamAZ-4310 vehicle)

Suspension

• Replacing front and rear springs
• Replacing rear suspension balance shaft with bracket assembly
• Replacing reaction rods
• Replacing front suspension shock absorber

Steering

• Replacing power steering pump
• Replacing steering gear
• Replacing pitman arm rod
• Replacing steering trapezoid rod
• Replacing pitman arm shaft cuff
• Replacing steering cardan shaft crosspiece
• Steering column replacement

Brake systems

• Compressor replacement
• Compressor discharge valve replacement
• Compressor inlet valve replacement
• Pressure regulator replacement
• Water separator replacement
• Triple safety valve replacement
• Single safety valve replacement
• Parking brake control valve replacement
• Relay valve replacement
• Replacement of 24/24 spring-loaded brake chambers and 24 type brake chambers
• Replacement of pneumatic cylinders
• Brake control valve replacement trailer systems with single-wire drive
• Replacing the control valve of the trailer brake systems with dual-wire drive
• Replacing the two-section brake valve
• Replacing the brake shoe

Towing hitch

• Replacing the towing hitch

Winch

• Replacing the winch (for the KAMAZ-4310 vehicle)
• Replacing the winch drive cardan shafts (for the KAMAZ-4310 vehicle)
• Replacing the winch cable (for the KAMAZ-4 3 10 vehicle)

Cabin

• Cabin replacement
• Cabin lifting and lowering mechanism hydraulic cylinder replacement
• Heater replacement
• Windscreen wiper replacement
• Windscreen replacement
• Door glass replacement
• Window lifter replacement
• Spare wheel lifting mechanism hydraulic cylinder replacement (for KamAZ-4310 vehicle)

Platform

• Platform replacement

Electrical equipment and devices

• Generator G288E replacement
• Battery replacement
• Tire pressure gauge replacement
• Replacement front lights
• Headlight replacement
• 8G rear lights replacement
• CT142R starter replacement
• Ammeter replacement
• Control lamp units replacement
• Tachometer indicator replacement
• Oil pressure indicator receiver replacement
• Replacing the dual-needle pressure gauge
• Replacing the speedometer pointer

Painting and testing the car

• Painting the car
• Painting the cabin and plumage
• Painting the frame and radiator
• Painting the engine and gearbox
• Painting the chassis
• Painting the platform

Checking the technical condition of the car at the diagnostic post

Running-in the engine

Testing the car

Repair of units, assemblies and devices

Engine

• Repair of the high-pressure fuel pump
• Repair oil pump
• Water pump repair
• Repair of the pump unit of the pre-heater PZhD-30

Transmission

• Clutch mechanism repair
• Repair of the pneumatic booster with hydraulic clutch drive
• Repair of the clutch master cylinder
• Repair of the gearbox
• Repair of the transfer case
• Repair of the cardan shafts of the axle drive
• Repair of the front axle
• Repair of the intermediate (rear) axle

Suspension

• Repair of the front spring
• Repair of the rear spring
• Repair of the jet rods
• Shock absorber repair
• Wheels and hubs
• Wheel hub assembly with brake drum repair

Steering and steering rods

• Power steering pump repair
• Steering column repair
• Steering gear assembly with power steering and control valve repair
• Pitman arm rod repair
• Steering trapezoid rod repair
• Steering cardan shaft repair

Brakes

• Compressor repair
• Brake pad repair
• Regulator repair pressure
• Repair of triple safety valve
• Repair of two-section brake valve
• Repair of parking brake system control valve
• Repair of accelerator valve
• Repair of dual-line bypass valve
• Repair of pneumatic cylinders of auxiliary brake system mechanisms and fuel shut-off
• Repair of single safety valve
• Repair of trailer brake system control valve with dual-line drive
• Repair of trailer brake system control valve with single-line drive
• Repair of isolation valve
• Repair of Palm-type coupling head
• Repair of control output valve
• Repair of pneumatic emergency release valve Parking brake system
• Repair of brake chamber type 24
• Repair of brake chamber type 24/24 with spring energy accumulator
• Repair of water separators

Towing hitch

• Repair of towing hitch

Winch

• Winch repair
• Repair of winch drive cardan shafts

Electrical equipment

• Repair of generator G288
• Repair of storage battery
• Repair of starter ST142B
• Repair of battery switch VK-860V

Appendices

• Diagnostic card
• Vehicle chemical map
• Vehicle chemical map during repair work
• Numbers of standards and technical conditions for materials mentioned in the text of the manual
• Capacity of filling tanks
• Weight of main units, assemblies and devices
• Tightening torques of main threaded connections
• Data for monitoring and adjustment
• Rolling bearings
• Reinforced rubber seals
• Instructions for repairing the cabin and plumage of the vehicle
• Instructions for repairing the platform
• Brake pneumatic drive diagram systems
• Electrical equipment diagrams

Customers reviews