JAC Binyue / J7 2008 thru 2011, repair e-manual

Content

General items

Engine maintenance

• Operation flow and specification for maintenance of engine
• Lubricating system of engine
• Engine belt and engine appearance
• Operation flow and specification for maintenance of cooling system
• Operation flow and specifications for maintenance of engine’s intake system
• Operation flow and specifications for maintenance of engine’s oil circuit

Engine overview

• Overview
• Specifications and parameters
• Tightening torque
• Common troubles and causes

Special tool

Engine mechanical system

• Precautions
• Preparations
• Engine assembly
• Cylinder compression pressure test
• Cylinder burning pressure leakage test
• Standard detection procedure
• Timing system
• Oil pan and pickup
• Drive belt
• Oil pump and balancing shaft
• Cylinder head assembly
• Valve mechanism
• Crankshaft connecting rod mechanism and cylinder body
• Connecting rod of piston
• Lubrication
• Replacement of engine oil and oil filter
• Check of engine oil level
• Cooling system
• Coolant
• Water pump
• Radiator and thermostat
• Radiator cover
• Radiator fan motor assembly
• Thermostat
• Intake system
• Exhaust system
• Diagnosis of common engine troubles

Engine electrical system

• Overview
• Specifications and parameters
• Tightening torque
• Troubleshooting
• Ignition system overview
• Ignition coil
• Dismantlement and installation
• Ignition plug test
• Charging system overview
• Check
• Generator
• Storage battery
• Starting system overview
• Composing components
• Check
• Dismantlement and installation

Engine control system

• Precautions
• Preparations
• Fuel evaporation and emission system
• Positive crankcase ventilation system
• OBD (on-board diagnosis) system
• Engine control tactics
• DTC index

Gearbox

• Overview
• Tightening torque
• Precautions
• Preparations
• Countermeasure for noise, vibration and unsmoothness
• Oil of gearbox oil
• Gearbox assembly
• Input shaft
• Output shaft
• Reversing middle gear
• Speedometer gear
• Selector rod
• Controller casing
• Clutch casing
• Gearbox casing
• Differential
• Selector rod assembly
• Common troubles and countermeasure

Clutch

• Overview
• Overhaul specifications
• Tightening torque
• Precautions
• Preparations
• Clutch pedal
• Adjustment of clutch pedal
• Clutch assembly
• Hydraulic system of clutch
• Clutch pipeline
• Common troubles diagnosis

Front axle

• Overview
• Overhaul specifications
• Precautions
• Preparations
• Front wheel hub and steering knuckle
• Front drive shaft
• Common troubles diagnosis

Rear axle

• Overview
• Overhaul specifications
• Precautions
• Preparations
• Rear wheel hub
• Steering knuckle
• Common troubles and countermeasure

Front suspension

• Overview
• Overhaul specifications
• Precautions
• Preparations
• Front suspension assembly
• Front suspension upper suspension arm
• Front damper
• Arm and front suspension arm
• Stabilizer rod
• Auxiliary frame
• Common troubles and countermeasure

Rear suspension

• Overview
• Overhaul specifications
• Precautions
• Preparations
• Rear suspension assembly
• Rear damper
• Rear suspension arm
• Horizontal push-and-pull rod
• Front and rear transverse slide bars of rear suspension
• Rear antisway bar
• Rear underframe
• Common troubles and countermeasure

Brake system

• Overview
• Overhaul specifications
• Precautions
• Preparations
• Brake pedal
• Brake fluid
• Braking pipeline and hose
• Main cylinder of brake
• Vacuum booster
• Vacuum pipeline
• Front disc brake
• Rear disc brake
• Common troubles and countermeasure

Anti-lock brake system

• Overview
• Precautions
• Preparations
• System description
• Anti-lock braking mode
• Trouble diagnosis
• Common troubles and analysis of ABS
• Basic check for ABS
• Wheel speed sensor
• ABS assembly
• Deflation for ABS

Power steering system

• Overview
• Overhaul specifications
• Precautions
• Preparations
• Power steering fluid
• Steering wheel
• Steering column
• Power steering gear
• Power steering pump
• Hydraulic pipeline
• Pressure testing of power steering system
• Diagnosis info and countermeasure procedure

Inner and outer trimmings

• Precautions
• Preparations
• Trouble diaganosis of frizzle and kluck
• Snap-in and lock catch
• Engine hatch cover
• Boot cover
• Door assembly (front door)
• Front wind shield
• Rear wind shield
• Front bumper
• Rear bumper
• Front retainer
• Trimming plate on upper cover plate of front wall
• Fender
• Wheel cover and mudguard
• Deflector and protecting cover
• Outer stripe ornament of car body
• Interior trimming plate of door
• Interior trimming of body side
• Sun visor
• Ceiling
• Carpet
• Interior trimming of boot
• Trimming plate of boot cover

Central controller

• Precautions
• Trouble diaganosis for frizzle and kluck
• Console assembly
• Disassembly drawing of assembly
• Dismantlement and installation of assembly
• Dismantlement of console assembly
• Seat
• Body control module
• Electric door and window, back mirror, defroster and sunroof
• Door lock control system
• Display system of driver information
• Combined switch
• Lighting and illumination
• Horn and cigarette lighter
• Reversing radar
• Hi-fi system

Safety restraint system

• Safety belt
• Safety secondary system

Air conditioner

• Precautions for air conditioning system
• Preparations
• Check of air conditioner and filling of refrigerant
• Control of air conditioning system
• Illustration of control circuit diagram and pin
• Diagnosis of auto air conditioning system
• Description of functions of air conditioning system elements
• Evaporator fan assembly
• Motor of mode air duct door
• Compressor assembly
• Control unit of condenser assembly
• Sensor of air conditioning system
• Cooling system of engine
• Three-phase pressure switch
• Dismantlement and reassembly of air conditioning system
• Disassembly drawing of condenser assembly
• Ventilation system
• Dismantlement and installation of dismantlement and reassembly of operation panel of air conditioner air
• Outlet
• Filter

Maintenance data of vehicle body

Circuit diagram

• Distribution system
• Fuse box of engine hatch
• Indoor fuse box
• Starting system
• Charging system
• Engine ecm system
• Reversing system
• ACC system
• Lighting system
• Headlight
• Small light
• Front fog lamp and central switch group
• Turn light and hazard alarm light
• BCM system
• Power supply and grounding
• Rear fog lamp
• Fuel tank and boot actuator
• Indoor light
• Central lock
• Electric window
• Burglarproo
• Electric back mirror
• Sunroof system
• Horn and windshield wiper
• Airbag
• Diagnosis system
• ABS braking system
• Air conditioning system
• Blower
• Temperature sensor
• Three-way pressure
• Compressor
• Instrument system
• Burglarproof controller
• Component position
• Connector shape
• Wire harness layout

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