Isuzu Thermo King di 2.2 / se 2.2 engine, repair e-manual
About the manual
Engine type: Isuzu Thermo King di 2.2 / se 2.2
In the manual you will find
- Step-by-step guide to repair various components and assemblies
- Self-care and maintenance instructions
- Car design and prevention information
- Information for a trip to the service station, if self-repair is not possible
About the manual
Engine type: Isuzu Thermo King di 2.2 / se 2.2
In the manual you will find
- Step-by-step guide to repair various components and assemblies
- Self-care and maintenance instructions
- Car design and prevention information
- Information for a trip to the service station, if self-repair is not possible
Content
di 2.2 & se 2.2 diesel engine specifications
Torque values for di 2.2 & se 2.2 engines
Engine disassembly
Inspection and reconditioning
- Cylinder block
- Crankshaft
- Crankshaft wear ring (radial seal only)
- Timing gears
- Transfer pump cam repair
- Camshaft
- Cylinder head
- Valve guides
- Cylinder head valve depth
- Valves
- Valve spring
- Rocker arm assembly
- Push rods
- Lifters
- Pistons
- Wrist pins
- Connecting rods
- Manifold
- Oil filter assembly
- Oil pumps
- Water pump
- Engine breathing system
Engine assembly
- Assembly precautions
- Cam bearings
- Crankshaft clearance
- Camshaft
- Rear plate
- Rear crankshaft seals and seal plates
- Front plate
- Idler gear support
- Flywheel installation
- Pistons and rings
- Connecting rods
- Oil pump
- Cylinder head
- Valve adjustment
- Oil filter assembly
- Bellhousing / oil pan installation
- Manifolds
- Injection pump
- Injection nozzles
Lubrication system
Fuel system
- Operation
- Maintenance
- Bleeding the fuel system
- Hand pump
- Injection pump
- Injection nozzles
- Transfer pump
- Transfer pump testing
- Installation and timing of injection pump
Electrical
- Gear reduction starter (Hitachi)
- Starter disassembly and overhaul
- Glow plugs
Run in procedure
- Engine run in
- Bleeding air from the coolant system
- Dynamometer run in procedure
- Valve clearance adjustment
- Testing engine compression
Parts interchange
- se 2.2
- Injection pump
- Gear mounting flange identification
- Oil base
- Transfer pump
- Flywheel housing
- Oil filter and oil filter base
- Crankcase breather
- Thermostat housing
- Water pump
- Intake and exhaust manifolds