Great Wall V200, repair e-manual

Content

Preface

Table of contents

Instruction how to use the manual

Overview of the entire car

• Basic parameter
• Engine
• Air inlet system
• Exhaust air system
• Fuel supply system
• Cooling system
• Clutch
• Transmission
• Drive shaft
• Front shaft / axle
• Rear axle
• Wheel tyre
• Suspension
• Frame
• Steering system
• Brake system
• Car body
• Electrical system
• Air-conditioning system

Fuel supply system and exhaust system

• Fuel supply system:
• Disassembly of the fuel tank
• Installation and disassembly of the fuel pump
• Disassembly of the components of fuel supply system
• Disassembly and adjustment of the accelerator pedal operating system
• Exhaust system:
• Disassembly of the blast pipe assembly
• Installation of the blast pipe assembly

Clutch

• Troubleshooting
• Inspection and adjustment of clutch pedal
• Bleed air of clutch
• Disassembly of clutch master cylinder and clutch cylinder
• Cautions for installation of clutch operation device
• Disassembly of clutch assembly
• Inspection of clutch component
• Installation of clutch

Transmission

• Specification of transmission
• Repair of transmission (SC5M2D C)
• Disassembly of transmission (SC5M2D C)
• Disassembly of transmission housing assembly / bearing housing assembly
• Operating instruction of transmission (SC5M4D C)
• Repair of transmission (SC5M4D C)
• Disassembly of rear housing assembly
• Disassembly of transfer case assembly
• Rear output shaft assembly

Automatic transmission (M88)

• Instruction for automatic transmission
• Operation and display interface
• Control system
• Power transmission system
• Power transmission
• Diagnosis and test
• Adjustment
• Disassembly / assembly
• Specification and special tools
• Annex

Drive shaft

• Cautions
• Troubleshooting
• Drive shaft

Suspension and vehicle axle

• Troubleshooting
• Front wheel alignment
• Front hub and steering knuckle (2WD)
• Front hub
• Steering knuckle
• Front suspension (2WD)
• Ball pin
• Torsion bar spring
• Lower suspension arm
• Upper suspension arm
• Stabilizer bar
• Front hub and steering knuckle (4WD)
• Front hub
• Steering knuckle
• Front suspension (4WD)
• Ball pin
• Torsion bar spring
• Lower suspension arm
• Upper suspension arm
• Stabilizer bar
• Front axle
• Constant-speed drive shaft assembly
• Replacement of drive gear seal of front reducer assembly
• Front reducer assembly
• Rear axle
• Halfaxle assembly
• Reducer
• Differential
• Rear suspension

Brake

• Cautions
• Troubleshooting
• Check and adjustment
• Brake pedal
• Parking brake
• Front brake
• Rear brake
• Rear parking brake
• Sensor load proportional valve
• Antilock braking system (ABS)

Steering

• Precautions
• Troubleshooting
• Inspection on vehicle
• Steering linkage
• Hydraulic power steering system

Electrical appliances of the vehicle

• Instructions of the electrical system
• Wire bundle
• Fuse box
• Electrical principle diagram of the complete vehicle
• Controller of the central door lock
• Instructions of head light adjustment
• Note: Please check the owner’s manual for the content about buzzer warner of seat and headlamp adjustment

CD Player and air conditioning system

• CD player
• CD player trouble, inspection and analysis
• Air conditioning system
• Trouble diagnosis and repair of automatic air conditioning system
• Trouble diagnosis and troubleshooting of air conditioning system
• Volume of refrigeration oil addition and its methods
• Pumping out of air conditioning system to the vacuum and addition of refrigeration oil
• Daily maintenance of air conditioning system

Safety airbag

• Instructions for maintenance
• Test instruments
• Failure handling
• Troubleshooting
• Diagnosis for impact vehicles
• Alarm signs
• Parts-removal methods
• Instructions for safety airbag module abolition

Appendix

• A important parts assurance and request
• B non-metal materials consumption table
• C Special tools
• D important working regions and tightening torque important working region
• E Electric wiring diagram

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