Foton BJ4183, repair e-manual

Content

Introduction

• How to use this manual
• Vehicle identification mark
• Maintenance guide

Preparations

Service specification

Diagnosis

Fuel

• Fuel system
• Fuel tank
• Fuel-water separator
• Fuel secondary filter
• Fuel injection pump
• Fuel injector
• Fuel injector bush
• Accelerator pedal

Air intake

• Intake system
• High-position intake pipe
• Air filter assembly

Exhaust and turbocharger

• Exhaust system
• Exhaust pipe
• Turbocharger

Cooling

• Cooling system
• Secondary water tank
• Cooling liquid
• Radiator
• Cooling fan
• Intercooler
• Water pump
• Thermostat

Lubrication

• Lubrication system
• Oil pan
• Oil filter
• Oil pump
• Oil cooler

Engine mechanical

• Engine mechanical
• Engine assembly
• Engine accessories
• Cylinder head
• Rocker arm and valve
• Timing gear
• Camshaft
• Flywheel and flywheel housing
• Piston and connecting rod
• Crankshaft
• Cylinder block

Starting and preheating system

• Starting and preheating system
• Ignition switch
• Starter relay
• Starter
• Flame preheater

Charging system

• Charging system
• Alternator

Front suspension

• Front suspension assembly
• Front shock absorber
• Front leaf spring
• Front stabilizer bar

Rear suspension

• Rear suspension assembly
• Rear leaf spring
• Rear balance shaft assembly

Tire and wheel

• Tire and wheel assembly
• Front tire and wheel
• Rear tire and wheel

Front axle

• Front axle assembly
• Front wheel hub
• Knuckle
• Front shaft

Rear axle

• Rear axle assembly
• Axle shaft
• Rear hub bearing and oil seal
• Rear axle assembly and rear axle housing
• Main reducer
• Driving gear and bearing
• Differential housing, driven gear and planet gear assembly

Service brake

• Service brake system
• Brake pedal
• Master brake valve
• Dryer
• Air reservoir
• Four-circuit protection valve
• Relay valve
• Differential valve
• Multi-way connector
• Trailer valve
• Front brake air chamber
• Rear brake air chamber
• Front brake shoe
• Rear brake shoe
• ABS gear ring
• Wheel speed sensor
• Auxiliary brake
• Exhaust brake butterfly valve

Parking brake

• Parking brake system
• Hand brake valve

Frame

• Frame assembly
• Tilting control mechanism assembly
• Rear mounting assembly

Intermediate axle

• Intermediate axle assembly
• Axle shaft
• Hub bearing
• Intermediate axle assembly and intermediate axle housing
• Through shaft
• Inter-axial differential
• Main reducer
• Driving gear and bearing

Transmission

• Transmission
• Transmission control mechanism
• Transmission assembly
• Single-H control mechanism
• Transmission upper cover
• Splitter
• Basic transmission
• Second shaft assembly
• Basic transmission countershaft

Clutch

• Clutch assembly
• Clutch oil reservoir assembly
• Clutch master cylinder
• Clutch pedal assembly
• Clutch slave cylinder
• Clutch assembly

Transmission shaft

• Intermediate transmission shaft
• Inter-axle transmission shaft
• Universal joint

Steering wheel and steering column

• Steering wheel
• Steering column

Power steering gear

• Power steering system
• Steering fluid
• Steering pump
• Steering gear
• Hydraulic circuit
• Steering tank assembly
• Drag link

Heater and air conditioner

• Heater water pipe
• Heater
• Coolant
• Refrigeration oil
• Cooling pipe
• Evaporator
• Compressor
• Blower
• Condenser
• Fluid reservoir
• Liquid reservoir
• Air conditioner control switch

Seat belt

• Driver’s seat belt
• Driver’s seat buckle
• CO-driver seat buckle and middle seat safety belt
• Middle seat safety belt buckle

Battery

• Electrolyte
• Battery switch

Lighting

• Lighting system
• Front combination lamp
• Turn signal lamp
• Clearance lamp
• Marker lamp
• Courtesy lamp
• Interior lamp
• Rear combination lamp
• Door lamp switch
• Reading lamp
• Sleeper lamp
• Vehicle speed lamp
• Rear illumination lamp

Wiper and washer

• Wiper arm assembly
• Link gear
• Wiper motor
• Washer
• Combination switch

Audio system

• Radio and tape player
• Loudspeaker
• Antenna

Horn

Circuit diagram

• Introduction
• Component symbol
• Fault diagnosis and maintenance
• Relay box and fuse box
• Power
• Start and preheating system
• Charging system
• Differential lock
• ABS system
• Heater and air conditioner
• Illumination
• Wiper and washer
• Audio system
• Horn
• Combination instrument
• Cigarette lighter
• Driving recorder
• Power supply distribution
• Grounding distribution
• Connector position of wire harness (left hand drive)
• Harness connector information

Window regulator rearview mirror

• Front windscreen
• Rear window glass
• Side window glass
• Door glass
• Window regulator
• Sunroof
• Rearview mirror

Instrument console, instruments and cigarette lighter

• Instrument console
• Combination instrument
• Cigarette lighter

Seats

• Seat assembly
• Driver seat
• Secondary driver seat
• Middle seat
• Sleeper device

Door, lock, door handle

Interior and exterior trim parts

• Inner door guard panel
• Shading units
• Carpet
• Front bumper
• Splash shield
• Front cover
• Guardrail

Cab

• Removal and installation of cab assembly

Traction saddle

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