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Foton BJ3251, repair e-manual (in Russian)

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Publisher: © "Motorist"
ISBN: 198-024-000-329-2
Number of pages: 2366
Format: file PDF

About the manual

Engine type: WP10 / WP12 / WD615

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Engine design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: Motorist
Categories: Chinese cars , Foton
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 198-024-000-329-2
Number of pages: 2366
Format: file PDF

About the manual

Engine type: WP10 / WP12 / WD615

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Engine design and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Content

General information

  • How to use this manual
  • General information
  • Vehicle identification plate
  • Vehicle identification
  • Repair rules
  • Preparation
  • Repair tips
  • Vehicle jacking and supporting positions

Preparatory tools

  • Fuel (WP10)
  • Preparations
  • Fuel (WP12)
  • Preparations
  • Fuel (WD615)
  • Preparations
  • Startup
  • Preparations
  • Exhaust exhaust, turbocharging (WP10)
  • Preparations
  • Exhaust exhaust, turbocharging (WP12)
  • Preparations
  • Exhaust Exhaust Turbocharged (WD615)
  • Preparations
  • Cooling (WP10)
  • Preparations
  • Cooling (WP12)
  • Preparations
  • Cooling (WD615)
  • Preparations
  • Lubrication (WP10)
  • Preparations
  • Smear (WP12)
  • Preparations
  • Lubrication (WD615)
  • Preparations
  • Mechanical engine (WP10)
  • Preparations
  • Mechanical engine (WP12)
  • Preparations
  • Mechanical part of the engine (WD615)
  • Preparations
  • Engine management
  • Preparations
  • Preheating system (WP10)
  • Preparations
  • Preheating system (WP12)
  • Preparations
  • Preheating system (WD615)
  • Preparations
  • Charging system (WP10)
  • Preparations
  • Charging system (WP12)
  • Preparations
  • Charging system (WD615)
  • Preparations
  • Front suspension
  • Preparations
  • Rear suspension
  • Preparations
  • Wheels and tires
  • Preparations
  • Front axle (ANKAI)
  • Preparations
  • Front axle (SANHUAN)
  • Preparations
  • Rear axle
  • Preparations
  • Service brake
  • Preparations
  • Parking brake
  • Preparations
  • Frame
  • Preparations
  • Intermediate bridge (Steyr)
  • Preparations
  • Intermediate axle (Mercedes-Benz)
  • Preparations
  • Checkpoint (RT-11509C)
  • Preparations
  • Checkpoint (9JS135)
  • Preparations
  • Checkpoint (12JSD160)
  • Preparations
  • Clutch
  • Preparations
  • Drive shaft
  • Preparations
  • Power take-off
  • Preparations
  • Steering wheel and steering column
  • Preparations
  • Power steering gear
  • Preparations
  • Heater and air conditioner
  • Preparations
  • Seat belt
  • Preparations
  • Battery
  • Preparations
  • Lighting
  • Preparations
  • Windshield wiper and washer
  • Preparations
  • Audio System
  • Preparations
  • Beep
  • Preparations
  • Power windows / rear view mirrors
  • Preparations
  • Instrument panel / instrument cluster / lighter
  • Preparations
  • Seats
  • Preparations
  • Doors / door locks / door handles
  • Preparations
  • Interior / exterior components
  • Preparations
  • Cabin
  • Preparations
  • Hydraulic self-unloading system
  • Preparations

Repair standards

  • Fuel (WP10)
  • Repair data
  • Torque requirements
  • Fuel (WP12)
  • Repair data
  • Torque requirements
  • Fuel (WD615)
  • Torque requirements
  • Startup
  • Torque requirements
  • Exhaust exhaust, turbocharging (WP10)
  • Torque requirements
  • Exhaust exhaust, turbocharging (WP12)
  • Torque requirements
  • Exhaust exhaust, turbocharging (WD615)
  • Torque requirements
  • Cooling (WP10)
  • Repair data
  • Torque requirements
  • Cooling (WP12)
  • Repair data
  • Torque requirements
  • Cooling (WD615)
  • Repair data
  • Torque requirements
  • Lubrication (WP10)
  • Repair data
  • Torque requirements
  • Smear (WP12)
  • Repair data
  • Torque requirements
  • Lubrication (WD615)
  • Repair data
  • Torque requirements
  • Mechanical engine (WP10)
  • Repair data
  • Torque requirements
  • Mechanical engine (WP12)
  • Repair data
  • Torque requirements
  • Mechanical part of the engine (WD615)
  • Repair data
  • Torque requirements
  • Engine management
  • Torque requirements
  • Preheating system (WP10)
  • Repair data
  • Torque requirements
  • Preheating system (WP12)
  • Repair data
  • Torque requirements
  • Preheating system (WD615)
  • Repair data
  • Torque requirements
  • Charging system
  • Repair data
  • Torque requirements
  • Charging system
  • Repair data
  • Torque requirements
  • Charging system
  • Repair data
  • Torque requirements
  • Front suspension
  • Repair data
  • Torque requirements
  • Rear suspension
  • Repair data
  • Torque requirements
  • Wheels and tires
  • Repair data
  • Torque requirements
  • Front axle (ANKAI)
  • Repair data
  • Torque requirements
  • Front axle (SANHUAN)
  • Torque requirements
  • Rear axle
  • Repair data
  • Torque requirements
  • Service brake
  • Torque requirements
  • Parking brake
  • Torque requirements
  • Frame
  • Torque requirements
  • Intermediate bridge (Steyr)
  • Repair data
  • Torque requirements
  • Intermediate axle (Mercedes-Benz)
  • Repair data
  • Torque requirements
  • Checkpoint (RT-11509C)
  • Repair data
  • Torque requirements
  • Checkpoint (9JS135)
  • Repair data
  • Required torques
  • Checkpoint (12JSD160)
  • Repair data
  • Torque requirements
  • Clutch
  • Repair data
  • Torque requirements
  • Drive shaft
  • Repair data
  • Torque requirements
  • Power take-off
  • Repair data
  • Torque requirements
  • Steering wheel and steering column
  • Repair data
  • Torque requirements
  • Power steering gear
  • Repair data
  • Torque requirements
  • Heater and air conditioner
  • Repair data
  • Torque requirements
  • Seat belt
  • Torque requirements
  • Battery
  • Repair data
  • Torque requirements
  • Lighting
  • Torque requirements
  • Windshield wiper and washer
  • Torque requirements
  • Audio system
  • Torque requirements
  • Beep
  • Torque requirements
  • Power windows / rear view mirrors
  • Torque requirements
  • Instrument panel / instrument cluster / lighter
  • Torque requirements
  • Seats
  • Torque requirements
  • Doors / door locks / door handles
  • Torque requirements
  • Interior / exterior components
  • Torque requirements
  • Cabin
  • Torque requirements
  • Hydraulic self-unloading system
  • Repair data
  • Torque requirements

Diagnostics

  • Engine management - WP
  • Engine management - WP
  • Precautions
  • Description of functions and controls
  • General procedure for diagnostics of malfunctions
  • Read and clear flashing trouble codes
  • KT600 diagnostic tool operation and troubleshooting
  • Reference data table from stream
  • Basic electrical diagrams
  • Basic checks
  • Symptom table
  • Flashing fault code table
  • Lost scan tool communication
  • The indicator of the flashing codes of malfunctions does not light up
  • Non-blinking of the indicator of flashing codes of malfunctions (when the diagnostic switch is turned on)
  • Failure to start the engine
  • Difficulty starting the engine
  • Automatic stalling after a successful engine start
  • Insufficient engine power
  • Excessive black smoke
  • Black smoke or blue smoke
  • Unstable idling 04-113 1-1-1 Problem with on-board AD converter ECU
  • 1-1-2 Signal synchronization problem
  • 1-1-3 Signal synchronization problem
  • 1-1-4 Signal synchronization problem
  • 1-1-5 Problem with built-in ECU output device
  • 1-1-6 Internal error in ECU
  • 1-2-1 Start relay problem
  • 1-2-2 Problem with the ignition switch in the "ON" position (T15)
  • 1-2-3 Problem with the ignition switch in the "START" position (T50)
  • 1-2-4 Battery problem
  • 1-2-5 Scheme of non-monotonic EMTC pulse spectrum
  • 1-3-1 ECU Integrated Sensor Power Module
  • 1-3-2 Main relay problem
  • 1-3-3 Fuel rail pressure sensor
  • 1-3-4 Common rail pressure limiting valve problem
  • 1-3-5 Problem with fuel metering section
  • 1-3-6 Common rail pressure limiting valve
  • 1-4-1 Problem with the injector of the 1st cylinder
  • 1-4-2 Problem with the injector of the 2nd cylinder
  • 1-4-3 Problem with the injector of the 3rd cylinder
  • 1-4-4 Problem with the injector of the 4th cylinder
  • 1-4-5 Problem with the 5th cylinder injector
  • 1-4-6 Problem with the injector of the 6th cylinder
  • 1-5-1 Problem with condenser 1 (control of injectors 1, 2, 3)
  • 1-5-2 Problem with condenser 2 (control of injectors 4, 5, 6)
  • 1-5-3 Problems and with the CY33X injector controller chip
  • 1-5-4 Failure to reach the minimum permissible limit of a healthy injector
  • 1-5-5 ECU fuel injection limitation
  • 2-1-1 Water in fuel
  • 2-2-1 Problems with pedal position sensors 1 and 2
  • 2-2-2 Problem with clutch switch
  • 2-2-3 Problems with brake switch, single brake switch
  • 2-2-5 Accelerator and brake reliability problem
  • 2-2-6 Diesel engine protection (runaway)
  • 2-2-7 Diesel engine protection
  • 2-2-8 Diesel engine torque exceeded
  • 2-2-9 Remote control accelerator pedal
  • 2-3-1 Intake air temperature sensor
  • 2-3-2 Barometric pressure sensor
  • 2-3-3 Intake air temperature sensor
  • 2-4-1 Cooling water temperature sensor
  • 2-4-2 High water temperature alarm
  • 2-4-3 Oil pressure high / low oil pressure alarm
  • 2-4-4 Oil temp sensor failure, high oil temp alarm
  • 2-4-5 Problem with water temperature sensor
  • 2-5-1 High pressure fuel line / low pressure fuel line problem (fuel leak)
  • 2-5-2 High pressure fuel line / low pressure fuel line problem (fuel leak)
  • 2-5-3 High pressure fuel line / low pressure fuel line problem (fuel leak)
  • 2-5-4 High pressure fuel line / low pressure fuel line problem (fuel leak)
  • 2-5-5 High pressure fuel line / low pressure fuel line problem (fuel leak)
  • 2-5-6 High pressure fuel line / low pressure fuel line problem (fuel leak)
  • 2-5-7 Problem with high pressure fuel line / low pressure fuel line (fuel leak)
  • 2-6-1 Recovering ECU System
  • 2-6-2 Detecting runaway.
  • 2-6-3 ECU CJ940 chip
  • 2-6-4 ECU chip and watchdog
  • 2-6-5 EEPROM (electrically erasable programmable read-only memory)
  • 3-1-1 Exhaust brake solenoid valve
  • 3-1-3 A / C compressor relay
  • 3-2-1 Intake air heater relay
  • 3-2-2 Intake air heater relay
  • 3-2-3 Intake air heater relay
  • 3-2-4 Speed sensor
  • 3-2-7 Multi position switch
  • 3-3-1 System status indicator
  • 3-3-2 Cold start indicator, alarm indicator
  • 3-3-4 Water in fuel indicator, warning indicator
  • 3-4-1 Cruise control switch
  • 3-4-2 Exhaust brake switch
  • 3-4-3 Remote control start switch
  • 5-1-1 Cylinder 1 misfire detection
  • 5-1-2 Cylinder 2 misfire detection
  • 5-1-3 Cylinder 3 misfire detection
  • 5-1-4 Cylinder misfire detection
  • 5-3-1 Cylinder 4 misfire detection
  • 5-3-2 Cylinder 5 misfire detection
  • 5-3-3 Cylinder 6 misfire detection
  • 5-3-4 External review
  • 5-2-1 External review
  • 5-2-2 External review
  • 5-2-3 External review
  • 5-4-1 Signal synchronization problem
  • Preheating system
  • Precautions
  • Basic checks
  • Symptom table
  • Refusal to stop starter
  • Refusal to start the starter
  • Starter noise
  • Charging system
  • Precautions
  • Basic checks
  • Symptom table
  • Charging indicator lights up continuously
  • Insufficient battery charge
  • Battery recharge
  • Unstable charging current
  • Extraneous noise in the generator
  • Measuring the parasitic load generated by the battery discharge current
  • Transient startup procedure
  • Anti-lock braking system (ABS)
  • Precautions
  • Description of ABS diagnostics
  • Reading and erasing fault codes
  • Basic checks
  • Fault code table
  • 2-1 Right front wheel solenoid valve malfunction
  • 2-2 Left front wheel solenoid valve malfunction
  • 2-3 Right rear wheel solenoid valve malfunction
  • 2-4 Left rear wheel solenoid valve malfunction
  • 3-1 Right front wheel speed sensor wide gap, weak signal
  • 3-2 Left front wheel speed sensor large gap, weak signal
  • 3-3 Right rear wheel speed ??sensor wide gap, weak signal
  • 3-4 Left rear wheel speed sensor large gap, weak signal
  • 4-1 Short or open circuit in the right front wheel speed sensor circuit
  • 4-2 Short or open in the left front wheel speed sensor circuit
  • 4-3 Short or open circuit in the right rear wheel speed sensor
  • 4-4 Short or open circuit in the left rear wheel speed sensor
  • 5-1 Unstable signal from front right wheel sensor
  • 5-2 Unstable signal from the left front wheel sensor
  • 5-3 Unstable signal from the right rear wheel sensor
  • 5-4 Unstable signal from the left rear wheel sensor
  • 6-1 Right front wheel rim malfunction
  • 6-2 Left front wheel rim malfunction
  • 6-3 Right rear wheel rim malfunction
  • 6-4 Left rear wheel rim malfunction
  • 7-4 ABS warning indicator failure
  • 8-1 ECU diagonal voltage low
  • 8-2 Overvoltage in diagonal 1 or diagonal 2 ECU, failure of all valves
  • 8-3 Internal ECU Fault
  • ABS refusal
  • Heater and air conditioner
  • Precautions
  • Basic checks
  • Symptom table
  • Insufficient air conditioning
  • Insufficient heating by air conditioning
  • Blower failure
  • Air conditioning compressor clutch failure
  • Air conditioner cooling fan failure
  • Lighting system
  • Precautions
  • Basic checks
  • Symptom table
  • Low beam headlamp not burning on one side
  • Non-burning front fog lamps on both sides
  • Constant burning of the low beam headlamp on one side
  • Constant lighting of low beam headlights on both sides
  • High beam headlamp not burning on one side
  • High beam headlights not burning on both sides
  • Continuous burning of the main beam headlamp on one side
  • Continuous burning of high beam headlamps on both sides
  • Failure to burn overtaking lights
  • Low / high beam headlights not burning on both sides
  • Non-burning front fog lamp on one side
  • Non-burning front fog lamps on both sides
  • Continuous burning of the front fog lamp on one side
  • Continuous burning of front fog lamps on both sides
  • Non-burning rear fog lamp on one side
  • Non-burning rear fog lamps on both sides
  • Continuous burning of the rear fog lamp on one side
  • Continuous burning of rear fog lamps on both sides
  • Failure to burn direction indicators, warning lamp of hazard warning system
  • Failure to burn direction indicators on one side
  • The warning lamp does not burn out (normal operation of the direction indicators)
  • Constant burning of direction indicators on one side
  • Constant burning of direction indicators on both sides
  • Non-burning brake lights on one side
  • Non-burning brake lights on both sides
  • Constant burning of brake lights
  • Non-burning reversing lights on one side
  • Non-burning reversing lights on both sides
  • Continuous burning of reversing lights
  • Reverse buzzer failure
  • Non-burning front lights on one side
  • Non-burning side lights on one side
  • Non-burning front lights, side lights on both sides
  • Diagnostics procedure
  • Interior light switch illumination not burning
  • Lighter illumination not burning
  • Illumination of the center differential switch illumination
  • Illumination of the cross-wheel differential switch illumination
  • PTO switch backlight not burning
  • Auxiliary box neutral position switch illumination not burning
  • Non-burning backlight electric / pneumatic horn switch cables
  • Non-burning of the backlight of the ABS diagnostic switch
  • Rearview mirror heating switch illumination not burning
  • Rear light switch illumination not burning
  • Rear fog lamp switch illumination not burning
  • Cruise control (+/-) switch illumination not burning
  • Cruise control recovery switch illumination not burning
  • Cruise control cancellation switch illumination not burning
  • Remote control accelerator illumination not burning
  • Engine diagnostic switch backlight failure
  • Airflow switch illumination not burning
  • Air conditioner control panel illumination not burning
  • The backlighting of the switch combination is not burning
  • Non-burning of rear lights, identification lights on both sides
  • Failure to burn identification lights, side lights, front / rear lights
  • Continuous burning of identification lights, side lights, front / rear lights
  • Non-burning footrest illumination on one side
  • Non-burning illumination of footrests on both sides
  • Steps illuminated continuously
  • Internal lighting not burning (when switching on the right internal lighting)
  • Non-burning interior lighting (when switching on the left interior lighting)
  • Non-burning interior lighting (when opening the left door)
  • Continuous burning of internal lighting
  • Windshield wiper and washer
  • Precautions
  • Basic checks
  • Symptom Table
  • Wiper failure in any operating mode
  • Slow wiper action
  • Refusal to stop the wiper
  • Failure of the wiper in the interrupted position
  • Wiper failure in low-speed position
  • Wiper failure in high-speed position
  • Refusal to return to the original position of the wiper (when the switch is turned off)
  • Washer failure, normal wiper operation
  • Audio System
  • Precautions
  • Basic checks
  • Symptom table
  • Audio section refusal
  • No sound from speakers (in any mode)
  • Poor speaker sound quality (in any mode)
  • Low speaker volume (in any mode)
  • Refusal to receive radio broadcasts or poor radio reception
  • Refusal to download / play MP3 files
  • Sound vibrations while playing MP3 files
  • Beep
  • Precautions
  • Basic checks
  • Symptom table
  • Electric dial tone failure
  • Electric dial tone continuously
  • Pneumatic horn failure
  • Constant air horn sounding
  • Instrument cluster
  • Precautions
  • Instrument descriptions instrument terminals
  • Basic checks
  • Symptom table
  • Failure of the instrument cluster
  • Speedometer failure
  • Tachometer failure
  • Failure of the fuel level indicator
  • Water temperature indicator failure
  • Oil pressure gauge failure
  • Air pressure gauge failure
  • Constant burning / non-burning of the coolant level indicator
  • Constant lighting / non-lighting of the warning indicator of the unfastened seat belt
  • Exhaust brake indicator on / off continuously
  • The parking brake indicator is permanently on / off
  • Constant burning / non-burning of the air filter clogged warning indicator
  • Permanent burning / non-burning of the warning indicator of the cab lock
  • Lighter
  • Precautions
  • Basic checks
  • Symptom table
  • Lighter failure

Fuel (WP12)

  • Fuel system
  • General information
  • Precautions
  • Detail
  • Check and adjust
  • Fuel tank
  • Detail
  • Replacement
  • Cleaning
  • Water-oil separator
  • Detail
  • Replacement
  • Fine fuel filter
  • Replacement

Fuel (WD615)

  • Fuel system
  • General information
  • Precautions
  • Detail
  • Checking and adjusting
  • Fuel tank
  • Replacement
  • Cleaning
  • Water / oil separator
  • Detail
  • Fine fuel filter
  • Replacement
  • Fuel pump
  • Replacement
  • Injector
  • Inspection and repair
  • Nozzle sleeve
  • Replacement

Intake

  • Intake system
  • General information
  • Precautions
  • Overlying inlet pipe
  • Detail
  • Replacement
  • Air filter assembly
  • Detail
  • Replacement

Exhaust exhaust turbocharged (WP12)

  • Exhaust system
  • General information
  • Precautions
  • Detail
  • Check and adjust
  • Turbocharger
  • Inspection and repair

Exhaust exhaust turbocharged (WD615)

  • Exhaust system
  • General information
  • Precautions
  • Detail
  • Check and adjust
  • Exhaust pipe
  • Inspection and repair
  • Turbocharger
  • Inspection and repair

Cooling (WP12)

  • Cooling system
  • General information
  • Precautions
  • Detail
  • Check and adjust
  • Expansion vessel
  • Inspection and repair
  • Coolant
  • Replacement
  • Radiator
  • Inspection and repair
  • Cooling fan
  • Inspection and repair
  • Intercooler
  • Inspection and repair
  • Water pump
  • Inspection and repair
  • Thermostat
  • Inspection and repair

Cooling (WD615)

  • Cooling system
  • General information
  • Precautions
  • Detail
  • Checking and adjusting
  • Expansion vessel
  • Inspection and repair
  • Coolant
  • Replacement
  • Radiator
  • Inspection and repair
  • Cooling fan
  • Inspection and repair
  • Intercooler
  • Inspection and repair
  • Water pump
  • Inspection and repair
  • Thermostat
  • Inspection and repair

Smudge (WP10)

  • Lubrication system
  • General information
  • Precautions
  • Detail
  • Check and adjust
  • Oil sump
  • Replacement
  • Oil filter
  • Replacement
  • Oily pump
  • Inspection and repair
  • Oil cooler
  • Inspection and repair
  • Oil pressure sensor
  • Replacement

Smudge (WP12)

  • Lubrication system
  • General information
  • Precautions
  • Detail
  • Check and adjust
  • Oil sump
  • Replacement
  • Oil filter
  • Replacement
  • Oil pump
  • Inspection and repair
  • Oil cooler
  • Inspection and repair

Lubrication (WD615)

  • Lubrication system
  • General information
  • Precautions
  • Detail
  • Check and adjust
  • Oil sump
  • Replacement
  • Oil filter
  • Replacement
  • Oil pump
  • Inspection and repair
  • Oil cooler
  • Inspection and repair

Mechanical part of the engine (WP10)

  • Engine mechanical
  • Detail
  • Precautions
  • Check and adjust
  • Complete engine
  • Replacement
  • Engine Components
  • Replacement
  • Cylinder head
  • Replacement
  • Rocker arms, valves
  • Replacement
  • Timing gears
  • Replacement
  • Camshaft
  • Replacement
  • Flywheel and flywheel housing
  • Replacement
  • Connecting rod-piston group
  • Replacement
  • Crankshaft
  • Replacement
  • Cylinder block
  • Replacement

Mechanical part of the engine (WP12)

  • Engine mechanical
  • Detail
  • Precautions
  • Check and adjust
  • Complete engine
  • Replacement
  • Engine components
  • Replacement
  • Cylinder head
  • Replacement
  • Rocker arms, valves
  • Replacement
  • Timing gears
  • Replacement
  • Camshaft
  • Replacement
  • Flywheel and flywheel housing
  • Replacement
  • Connecting rod-piston group
  • Replacement
  • Crankshaft
  • Replacement
  • Cylinder block
  • Replacement

Mechanical part of the engine (WD615)

  • Engine mechanical
  • Detail
  • Precautions
  • Check and adjust
  • Complete engine
  • Replacement
  • Engine components
  • Replacement
  • Cylinder head
  • Replacement
  • Rocker arms, valves
  • Replacement
  • Timing gears
  • Replacement
  • Camshaft
  • Replacement
  • Flywheel and flywheel housing
  • Replacement
  • Connecting rod-piston group
  • Replacement
  • Crankshaft
  • Replacement
  • Cylinder block
  • Replacement

Engine management

  • Engine management
  • Detail
  • Accelerator pedal
  • Replacement
  • ECU
  • Replacement
  • Injector (WP10)
  • Replacement
  • Injector (WP12)
  • Inspection and repair
  • High pressure pump (WP10)
  • Replacement
  • High pressure pump (WP12)
  • Detail
  • Replacement
  • Common rail
  • Replacement
  • Fuel pressure sensor
  • Replacement
  • Crankshaft position sensor
  • Replacement
  • Camshaft position sensor
  • Replacement
  • Water temperature sensor
  • Replacement
  • Oil pressure sensor
  • Replacement
  • Intake air pressure sensor
  • Replacement
  • Intercooler intake air sensor
  • Replacement

Preheating system (WP10)

  • Preheating system
  • General information
  • Precautions
  • Check and adjust
  • Ignition switch
  • Replacement
  • Auxiliary start switch
  • Replacement
  • Heater relay
  • Replacement
  • Starter
  • Replacement
  • Heater
  • Replacement

Preheating system (WD615)

  • Preheating system
  • General information
  • Precautions
  • Check and adjust
  • Ignition switch
  • Replacement
  • Auxiliary start switch
  • Replacement
  • Heater relay
  • Replacement
  • Starter
  • Replacement
  • Heater
  • Replacement

Charging system (WP12)

  • Charging system
  • General information
  • Precautions
  • How it works
  • Check and adjust
  • Generator
  • Inspection and repair

Charging system (WP10)

  • Charging system
  • General information
  • Precautions
  • How it works
  • Check and adjust
  • Generator
  • Inspection and repair

Charging system (WD615)

  • Charging system
  • General information
  • Precautions
  • How it works
  • Check and adjust
  • Generator
  • Inspection and repair

Front suspension

  • Front suspension assembly
  • General information
  • Precautions
  • How the system works
  • Symptom Table
  • Detail
  • Check and adjust
  • Front shock absorber
  • Inspection and repair
  • Front spring
  • Inspection and repair
  • Front anti-roll bar
  • Inspection and repair

Rear suspension

  • Rear suspension assembly
  • General information
  • Precautions
  • Symptom table
  • Detail
  • Check and adjust
  • Rear spring
  • Inspection and repair
  • Rear balancer shaft assembly
  • Inspection and repair
  • Rear anti-roll bar
  • Inspection and repair

Tires and wheels

  • Tire and wheel assemblies
  • Precautions
  • Symptom table
  • Check and adjust
  • Front tires and wheels
  • Detail
  • Inspection and repair
  • Rear tires and wheels
  • Detail
  • Inspection and repair

Front axle (ANKAI)

  • Front axle assembly
  • General information
  • Precautions
  • Symptom table
  • Detail
  • Check and adjust
  • Front wheel hub
  • Inspection and repair
  • Steering fist
  • Inspection and repair
  • Front axle
  • Inspection and repair

Front axle (SANHUAN)

  • Front axle assembly
  • Precautions
  • Symptom Table
  • Check and adjust
  • Front wheel hub
  • Detail
  • Inspection and repair
  • Steering fist
  • Detail
  • Replacement
  • Front axle
  • Replacement

Rear axle

  • Rear axle assembly
  • General brought together ia
  • Precautions
  • Symptom table
  • Detail
  • Check and adjust
  • Half shaft
  • Inspection and repair
  • Wheel bearing, oil seal
  • Inspection and repair
  • Rear axle assembly, rear axle housing
  • Inspection and repair
  • Final drive reducer
  • Inspection and repair
  • Pinion and bearing
  • Inspection and repair
  • Differential housing, components of the driven gear and planetary gear
  • Inspection and repair

Service brake

  • Service brake system
  • General information
  • Precautions
  • Symptom table
  • Check and adjust
  • Brake pedal
  • Detail
  • Replacement
  • Brake pedal (RHD)
  • Detail
  • Replacement
  • Main brake valve
  • Inspection and repair
  • Main brake valve (RHD)
  • Detail
  • Inspection and repair
  • Dryer
  • Detail
  • Inspection and repair
  • Receiver
  • Inspection and repair
  • 4-way safety valve
  • Detail
  • Inspection and repair
  • Relay valve
  • Detail
  • Inspection and repair
  • Differential valve
  • Detail
  • Inspection and repair
  • Multi-port connection
  • Replacement
  • Front brake chamber
  • Inspection and repair
  • Rear brake chamber
  • Inspection and repair
  • Front brake pad
  • Detail
  • Inspection and repair
  • Rear brake pad
  • Detail
  • Inspection and repair
  • ABS spider
  • Replacement
  • Wheel speed sensor
  • Replacement
  • Secondary brake
  • Detail
  • Exhaust brake butterfly valve
  • Inspection and repair

Parking brake

  • Parking brake system
  • Precautions
  • Symptom table
  • Function test
  • Parking brake control valve
  • Detail
  • Replacement

Frame

  • Frame assembly
  • Precautions
  • Frame size
  • Tipping mechanism assembly
  • Precautions
  • Detail
  • Replacement
  • Rear suspension assembly
  • Detail
  • Replacement

Intermediate bridge (STEYR)

  • Intermediate bridge assembly
  • General information
  • Precautions
  • Symptom table
  • Detail
  • Check and adjust
  • Half shaft
  • Inspection and repair
  • Wheel bearing
  • Inspection and repair
  • Intermediate axle assembly, intermediate axle housing
  • Inspection and repair
  • Thru shaft
  • Inspection and repair
  • Center differential
  • Inspection and repair
  • Final drive reducer
  • Inspection and repair
  • Pinion and bearing
  • Inspection and repair

Intermediate axle (Mercedes-Benz)

  • Intermediate bridge assembly
  • General information
  • Symptom table
  • Detail
  • Check and adjust
  • Half shaft
  • Inspection and repair
  • Wheel bearing
  • Inspection and repair
  • Intermediate axle assembly, intermediate axle housing
  • Inspection and repair
  • Thru shaft
  • Inspection and repair
  • Center diffferential
  • Inspection and repair
  • Final drive reducer
  • Inspection and repair
  • Pinion and bearing
  • Inspection and repair
  • Cross-axle differential
  • Inspection and repair

Checkpoint (9JS135)

  • Transmission
  • General information
  • Precautions
  • The design and principle of the checkpoint
  • Symptom table
  • Check and adjust
  • Gearbox control mechanism
  • Detail
  • Disassembly and installation
  • Gearbox assembly
  • Replacement
  • Double H control mechanism
  • Detail
  • Disassembly and installation
  • Gearbox upper cover
  • Detail
  • Disassembly and assembly
  • Auxiliary checkpoint
  • Detail
  • Disassembly and assembly
  • Main checkpoint
  • Detail
  • Disassembly and assembly
  • Input shaft assembly
  • Detail
  • Disassembly and assembly
  • Output shaft assembly
  • Detail
  • Disassembly and assembly
  • Intermediate shaft assembly
  • Detail
  • Disassembly and assembly

Checkpoint (RT-11509C)

  • Transmission
  • General information
  • Precautions
  • Design and principle of gearbox operation
  • Symptom table
  • Check and adjust
  • Gearbox control mechanism
  • Detail
  • Disassembly and installation
  • Gearbox assembly
  • Replacement
  • Double H control mechanism
  • Detail
  • Disassembly and installation
  • Gearbox upper cover
  • Detail
  • Disassembly and assembly
  • Auxiliary checkpoint
  • Detail
  • Disassembly and assembly
  • Main checkpoint
  • Detail
  • Disassembly and assembly
  • Input shaft assembly
  • Detail
  • Disassembly and assembly
  • Output shaft assembly
  • Detail
  • Disassembly and assembly
  • Intermediate shaft assembly
  • Detail
  • Disassembly and assembly

Checkpoint (12JSD160)

  • Transmission
  • General information
  • Precautions
  • The design and principle of the checkpoint
  • Symptom table
  • Check and adjust
  • Gearbox control mechanism
  • Detail
  • Disassembly and installation
  • Gearbox assembly
  • Replacement
  • Single H control mechanism
  • Detail
  • Disassembly and installation
  • Gearbox upper cover
  • Detail
  • Disassembly and assembly
  • Auxiliary checkpoint
  • Detail
  • Disassembly and assembly
  • Main checkpoint
  • Detail
  • Disassembly and assembly
  • Output shaft assembly
  • Detail
  • Disassembly and assembly
  • Intermediate shaft of the main gearbox
  • Detail
  • Disassembly and assembly

Clutch

  • Clutch assembly
  • General information
  • How it works
  • Precautions
  • Symptom table
  • Check and adjust
  • Clutch oil reservoir assembly
  • Inspection and repair
  • Clutch master cylinder
  • Detail
  • Inspection and repair
  • Clutch pedal assembly
  • Inspection and repair
  • Clutch slave cylinder
  • Detail
  • Inspection and repair
  • Building blocks
  • Detail
  • Inspection and repair

Drive shaft

  • Drive shaft
  • General information
  • Precautions
  • Symptom table
  • Detail
  • Check and adjust
  • Intermediate drive shaft
  • Inspection and repair
  • Center drive shaft
  • Inspection and repair
  • Kardan
  • Inspection and repair

Power take-off

  • Power take-off
  • General information
  • How the power take-off works
  • Precautions
  • Symptom table
  • Detail
  • Check and adjust
  • QH50 PTO
  • Disassembly and installation
  • Power take-off solenoid valve
  • Inspection and repair

Steering wheel and steering column

  • Steering wheel and steering column
  • General information
  • Precautions
  • Symptom table
  • Detail
  • Check and adjust
  • Steering wheel (for left-hand drive vehicles)
  • Replacement
  • Steering wheel (for right-hand drive vehicles)
  • Replacement
  • Steering column (for left-hand drive vehicles)
  • Disassembly and installation
  • Steering column (for right-hand drive vehicles)
  • Disassembly and installation

Power steering gear

  • Hydraulic steering system
  • General information
  • Precautions
  • Symptom Table
  • How it works
  • Detail
  • Check and adjust
  • Steering fluid (LHD)
  • Replacement
  • Power steering fluid (RHD)
  • Replacement
  • Steering oil pump assembly
  • Replacement
  • Steering gear assembly (left-hand drive)
  • Inspection and repair
  • Steering gear assembly (right hand drive)
  • Inspection and repair
  • Hydraulic line
  • Disassembly and installation
  • Steering oil reservoir assembly.
  • Disassembly and installation
  • Tie rod assembly
  • Inspection and repair

Heater and air conditioner

  • Heater and air conditioner
  • General information
  • Precautions
  • Engine coolant signs of malfunction
  • How it works
  • Check and adjust
  • Heater plumbing
  • Detail
  • Inspection and repair
  • Heater
  • Detail
  • Inspection and repair
  • Heater (for right-hand drive vehicles)
  • Detail
  • Inspection and repair
  • Refrigerant
  • Replacement
  • Cooling oil
  • Inspection and repair
  • Cooling piping
  • Detail
  • Inspection and repair
  • Evaporator
  • Detail
  • Inspection and repair
  • Evaporator (RHD)
  • Detail
  • Inspection and repair
  • Compressor
  • Inspection and repair
  • Compressor (RHD)
  • Inspection and repair
  • Blower
  • Detail
  • Inspection and repair
  • Blower (RHD)
  • Detail
  • Inspection and repair
  • Capacitor
  • Inspection and repair
  • Condenser (RHD)
  • Inspection and repair
  • Liquid storage tank
  • Inspection and repair
  • Fluid storage tank (RHD)
  • Inspection and repair
  • Air conditioner control switch
  • Inspection and repair
  • A / C control switch (RHD)
  • Check and repair ont

Seat belt

  • Seat belt assembly
  • Detail
  • Driver's seat belt
  • Inspection and repair
  • Driver's seat clasp
  • Inspection and repair
  • Seat belt buckle, intermediate seat
  • Inspection and repair
  • Clasp, intermediate seat
  • Inspection and repair

Battery

  • Battery
  • General information
  • Precautions
  • How it works
  • Symptom table
  • Check and adjust
  • Detail
  • Battery
  • Replacement
  • Maintenance
  • Electrolyte
  • Refueling
  • Battery disconnect switch
  • Replacement

Lighting

  • Audio system
  • Replacement
  • Door light switches
  • Replacement
  • Rear lamp combination
  • Replacement
  • Interior lighting
  • Replacement
  • Footrest lighting
  • Replacement
  • Identification lights
  • Replacement
  • Side light
  • Replacement
  • Direction indicators
  • Adjustment
  • Replacement
  • Front lamp combination
  • Detail
  • Precautions
  • Lighting system
  • Audio system
  • Precautions
  • Detail
  • Receiver-player
  • Replacement
  • Speaker
  • Replacement
  • Antenna
  • Replacement

Windows, rear-view mirrors

  • Windshield
  • Detail
  • Replacement
  • Rear window
  • Detail
  • Replacement
  • Side windows
  • Detail
  • Replacement
  • Glass doors
  • Detail
  • Replacement
  • Windows
  • Detail
  • Inspection and repair
  • Exterior mirrors
  • Detail
  • Replacement

Instrument panel, instrument cluster, lighter

  • Dashboard
  • Precautions
  • Detail
  • Replacement
  • Instrument cluster
  • Detail
  • Replacement
  • Lighter
  • Detail
  • Replacement

Seats

  • Seat assembly
  • General information
  • Precautions
  • Driver's seat
  • Detail
  • Disassembly and installation
  • Disassembly and assembly
  • Front passenger seat
  • Detail
  • Replacement
  • Intermediate seat
  • Detail
  • Replacement
  • Sleeping place
  • Detail
  • Replacement

Doors, door locks, door handles

  • Complete doors
  • Detail
  • Adjustment
  • Replacement
  • Door locks
  • Detail
  • Replacement
  • Door handles
  • Replacement

Interior / exterior components

  • Door trims
  • Detail
  • Replacement
  • Visors
  • Detail
  • Replacement
  • Mats
  • Detail
  • Replacement
  • Front bumper
  • Detail
  • Replacement
  • Mudguards
  • Detail
  • Replacement
  • Front bonnet
  • Detail
  • Replacement

Cab

  • Disassembly and installation of the complete cab
  • Dismantling the cab
  • Cab installation

Self-unloading hydraulic system

  • Hydraulic self-unloading system
  • General information
  • Precautions
  • How the system works
  • Symptom table
  • Detail
  • Hydraulic oil (for front lift truck)
  • Draining and filling
  • Oil pump
  • Inspection and repair
  • Components of the tipping mechanism
  • Inspection and repair
  • Hydraulic tank (for dump truck with front lift cylinder)
  • Disassembly and installation
  • Lift valve (for front dump truck)
  • Inspection and repair
  • Restrictor valve (front lift truck)
  • Inspection and repair
  • Air filter (front lift truck)
  • Inspection and repair
  • Return line oil filter (for front lift truck
  • Inspection and repair
  • Hydraulic cylinder (for dump truck with front lift cylinder)
  • Inspection and repair
  • Manual valve (for front lift truck)
  • Inspection and repair
  • Cargo area (for dump truck with front lift cylinder)
  • Disassembly and installation
  • Hydraulic cylinder (for dump truck with t-type mid-lift cylinder)
  • Disassembly and installation
  • Manually controlled flexible shaft (for t-type mid lift truck)
  • Inspection and repair
  • Swing valve (for mid-lift dump truck)
  • Inspection and repair
  • Cargo area (for dump truck with a mid-position hydraulic cylinder of a lift type T)
  • Disassembly and installation

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Хорошая и полная книга. Спасибо