Fiat / Hitachi EX135W / EX165W excavator engine, repair e-manual
About the manual
Engine type: Fiat / Hitachi EX135W / EX165W
In the manual you will find
- Step-by-step guide to repair various components and assemblies
- Self-care and maintenance instructions
- Engine design and prevention information
- Information for a trip to the service station, if self-repair is not possible
About the manual
Engine type: Fiat / Hitachi EX135W / EX165W
In the manual you will find
- Step-by-step guide to repair various components and assemblies
- Self-care and maintenance instructions
- Engine design and prevention information
- Information for a trip to the service station, if self-repair is not possible
Content
General lnformation
- Introduction
- Engine identification
- System diagram
- Troubleshooting
Disassembly-assembly
- Adjust, replace and repair
- Engine disassembly and assembly
Cylinder block
- Cylinder block
- General information
- Camshaft
- Oil seals
- Vibration damper
- Pistons
- Expansion and pipe plug
- Camshaft expansion plug
- Camshaft bushing
- Dipstick tube
- Crankshaft gear
- Camshaft and gear
- Rubber element vibration damper
- Piston and connecting rod
- Piston, pin and connecting rod
- Rod bearing clearance
- Balancer
- Gear housing and timing pin
- Fuel pump stud
- Data plate
Cylinder head
- Service tools
- Exploded view
- General information
- Cylinder head
- Valve
- Valve guide inspection
- Cylinder head combustion face
- Valve seat
- Valve spring
- Cylinder head cracks
- Guidelines
- Cup plug
- Calculating the grinding depth
- Measuring the valve depth
Rocker unit
- Rocker lever
- General information
- Disassembly
- Inspection
- Cleaning
- Assembly
Cam followers and rods
- Tappets and push rods
- General information
- Push rods
- Valve tappets
Fuel system
- Exploded view
- Injection pump
Injectors
- Service tools
- Exploded view
- General information
- Fuel transfer pump
- Injector
- Fuel lines
- High pressure fuel lines
- Fuel drain manifold
- Low pressure fuel lines
Lubricating oil system
- Oil pan and suction tube
- Lubricating oil cooler
- Lubrication system
- Oil cooler core
- Pressure regulator valve
- Filter bypass valve
- Pressure regulator valve
- Oil cooler
- Lubricating oil pump
Engine cooling system
- Water pump
- Belt tensioner and fan hub
- Thermostat housing
- Thermostat
Drive units
- Accessory drive adapter
- Accessory drive
Air intake system
- Air intake system
- Turbocharger
- Air transfer pipe
- Air Crossover tube
Exhaust system
- Exhaust manifold
- Turbocharger mounting stud
Electrical equipment
- General information
- Alternator
- Starter
Engine testing
Mounting adaptations
- General information
- Flywheel and ring gear
- Flywheel housing
- Wet clutch application
Generalities
- General information
- Engine component torque values
- Component specifications and torque values
- Drive belt tension
- Capscrew markings and torque values
- Pipe plug torque values


