Engine YAMZ 8503.10 operation and maintenance e-manual (in Russian)
About the manual
Engine type: YAMZ 8503.10
In the manual you will find
- Information on self-service engine
- Information on the design of the engine and how to prevent failure
- The information for the trip to the service station, if the self-repair is impossible
Contents
Technical specifications
Main parameters and characteristics
Marking and sealing
Consumables
- Fuel
- Oil
- Coolant
- Plastic lubricants
Safety requirements
Starting, operation and stopping the engine
- Preparing to start a new engine
- Preparing to start during daily
- Operation
- Starting the engine
- Monitoring the engine operation and stopping the engine
- Running in a new engine
- Features of winter operation
Maintenance
- General maintenance instructions
- Daily maintenance (EO)
- First maintenance (TO-1)
- Maintenance after one TO-1 (after 400-500 hours of operation)
- Second maintenance (TO-2)
- Seasonal maintenance
- Maintenance after the break-in period
Engine adjustment and maintenance
- Adjusting the tension of the alternator drive belts
- Adjusting the clearances in the valve mechanism
- Adjusting the fuel injection advance angle
- Removal and installation of cylinder heads
- Maintenance of the lubrication system
- Maintenance of the water-oil radiator
- Maintenance of the engine charge air cooler
- Maintenance of fuel equipment
- Maintenance of turbochargers
- Maintenance of the generator
- Maintenance of the cooling system
- Maintenance of electrical equipment
Routine engine repair
- Possible engine malfunctions and methods for their elimination
- Repair of the cooling elements of the water-oil radiator and charge air cooler
- Features of engine disassembly and assembly
- Checking power and additional diodes
Preservation and depreservation engines
- Internal preservation of the engine
- External preservation of the engine
- Engine packaging
- Depreservation of the engine
- Safety precautions and fire safety measures during preservation and depreservation
Factory warranties and the procedure for filing complaints
Appendices
- Tightening torques of the main threaded connections
- Pre-sale preparation
- Air filter maintenance
- Delivery set of the engine included in the power unit
- Fan drive with electromagnetic valve KEM 32-23