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Engines Weichai WP10, repair e-manual (in Russian)

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Publisher: © "Motorist"
ISBN: 978-175-300-458-3
Number of pages: 54
Format: file PDF

About the manual

Engine type: Weichai WP-10

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Engine design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: Motorist
Categories: Engines
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 978-175-300-458-3
Number of pages: 54
Format: file PDF

About the manual

Engine type: Weichai WP-10

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Engine design and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Content

Foreword

Operational description of WP-10 diesel engine

  • Designation of WP-10 series diesel engines
  • Features of the new diesel engine operation
  • Recommended timing of the first oil change
  • Initial check before starting a new engine
  • Check before launch
  • Diesel launch
  • Diesel engine operation
  • Points to look out for when starting and running the engine in cold conditions

Diesel service

  • Daily service
  • Periodic maintenance
  • Diesel service intervals
  • Production operations when servicing a diesel engine
  • Service protocol form

Diesel service operations

  • Daily maintenance
  • Periodic maintenance content
  • Draining the engine oil and removing the oil filter
  • Installing a new oil filter
  • Filling with engine oil
  • Checking and adjusting valve clearances
  • Exhaust valve lever
  • Exhaust valve clearance adjustment
  • Intake valve clearance adjustment
  • Checking the V-belt tension
  • Checking the engine cooling system
  • Fuel filter replacement
  • Checking the intake system
  • Checking and maintaining the air filter
  • Diesel maintenance after long-term storage
  • Preservation

Diagrams of the main diesel systems

  • Engine lubrication system
  • Lubrication of moving parts
  • Valve actuator lubrication
  • Turbocharger lubrication
  • Cooling system
  • Intake and exhaust system
  • Fuel system WP-10
  • Electronic fuel management system
  • High pressure fuel pump (TNVD)
  • Diesel fuel pre-filter

Moments and methods of tightening threaded connections

  • Crankshaft bearing plate retaining bolts (main)
  • Cylinder head bolts
  • Connecting rod bolt
  • Flywheel bolts
  • Flywheel housing bolts
  • Idler shaft bolt
  • Oil pump parasitic gear shaft bolt
  • Lever pad bolt
  • Nuts for high pressure fuel lines
  • High pressure fuel pump drive gear retaining nut
  • Camshaft hex bolts
  • Crankshaft vibration isolator pulley bolts
  • Bolts of fastening of injectors
  • Exhaust manifold bolt
  • Tightening torques and tightening methods
  • Plate fixing bolts

Motor fuel, lubricating oil, coolant and diesel auxiliary materials

  • Diesel fuel
  • Lubricating engine oil
  • Engine oil grade
  • Using a higher quality engine oil
  • The choice of oil for the engine by viscosity
  • Oil level in the crankcase
  • Lithium water pump grease
  • Coolant
  • Supporting materials
  • Sealants
  • Molybdenum powder
  • Use of auxiliary materials

Electrical part

  • Electronic control unit ECU
  • Power Generator WP-10
  • Starter WP-10
  • Engine oil pressure sensor
  • Coolant temperature sensor

Adjustment and replacement of main parts and assemblies

  • Cooling system
  • Lubrication system
  • Replacing the oil pump
  • Replacing the nozzle
  • Intake system

Typical failures and their elimination

  • Diesel won't start
  • Starter not working
  • Lack of fuel in the high pressure system
  • Injector harness connectors
  • Loss of crankshaft and camshaft signal
  • Diesel starting difficulties
  • Engine does not develop full power
  • Injector damage
  • Coolant, engine oil, intake temperature too high
  • Cause of high coolant temperature and remedy
  • Causes of high engine oil temperature and remedy
  • Cause of too high inlet temperature and remedy
  • Synchronization error signal
  • Refusal of the measuring unit of fuel consumption
  • Fuel line leak
  • Intake pressure sensor failure
  • Failure of the pressure sensor in the common fuel supply pipe
  • The engine runs at a constant speed of 1000 rpm
  • Engine idling

Points of attention

Explanation of graphic marks

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