Engines Perkins 1200F Series (MT / MU / MV / MW / BM / BN), repair e-manual

Content

Foreword

Safety section

• Safety messages
• General hazard information
• Burn prevention
• Fire prevention and explosion prevention
• Crushing prevention and cutting prevention
• Mounting and dismounting
• High pressure fuel lines
• Before starting engine
• Engine starting
• Engine stopping
• Electrical system
• Engine electronics

Product information section

• General information
• Product identification information

Operation section

• Lifting and storage
• Features and controls
• Engine diagnostics
• Engine starting
• Engine operation
• Engine stopping
• Cold weather operation

Maintenance section

• Refill capacities
• Maintenance recommendations
• Maintenance interval schedule

Warranty section

• Warranty information

Reference information section

• Reference materials

Engine and aftertreatment component overview

• Main engine sensor and actuator details
• Aftertreatment system sensor and actuator details
• System component diagrams and schematics
• Engine and aftertreatment component layout diagrams

Customer system overview key elements

• Aftertreatment connections
• Tier 4F mandatory install components
• Optional customer installed components

Power and grounding considerations

• System grounding
• System voltage and current requirements
• ECM power supply and circuit resistance
• Engine ECM power supply circuit resistance test
• DEF system power supply
• Suppression of voltage transients
• Direct battery connection requirements
• Powering the engine ecm via auxiliary power supplies
• Sensor common connections

Connectors and wiring harness requirements

• Engine ECM J1 connector
• Engine ECM J1 connector I/O
• ECM connector assembly and disassembly
• Diagnostic connector
• Mandatory engine and aftertreatment connectors
• Connector terminal contacts
• Wire specification requirements
• Harness wiring standards

Customer connection of engine components

• Water in fuel switch
• Ambient air temperature sensor
• Engine electrical fuel lift pump

1204F connecting to the engine aftertreatment

• DOC + DPF + SCR
• DOC + SCR
• 1204F DEF system
• 1204F aftertreatment wiring schematics

1206F connecting to the engine aftertreatment

• IG CEM
• 1206F pump electronics and tank unit
• 1206F aftertreatment wiring schematic

Component installation requirements

• DPF soot sensor
• NOX sensor
• AMMONIA (NH3)sensor
• DPF in and SCR Perkinsin combined temp sensor
• IG CEM ID module
• DOC, DPF and SCR inlet temperature sensors

Starting and stopping the engine

• Starting the engine
• Stopping the engine

Engine speed demand

• Analogue sensor
• PWM sensor - compatibility
• Throttle lock
• Multi position throttle switch
• Torque speed control TSC1
• Arbitration of speed demand
• Acceleration and deceleration ramp rates
• Throttle behaviour during engine governor changes
• Engine limp home speed
• Throttle calibration
• Definition of engine speed points

Cold weather engine operation and starting aids

• Control of glow plugs by the engine ECM
• Ether cold start systems
• Heated breather
• Cold weather regeneration aid
• Extreme low temperature aftertreatment ambient air temperature sensor
• Engine soft start protection

Operator indicators and fault displays

• Engine and AT diagnostic systems
• Gauge drivers
• Lamp outputs and operation

Engine and aftertreatment monitoring system

• General information
• Non emissions critical component monitoring and protection
• Emissions critical components monitoring and protection

Monitored inputs for customer fitted sensors

• Air filter service indicator – air intake restriction switch
• Coolant level switch
• Auxiliary temperature sensor
• Auxiliary pressure sensor

Aftertreatment system machine integration

• Aftertreatment system operation
• Low temperature aftertreatment regeneration system
• DEF system operation
• DEF system machine interface requirements

Engine governor

• MIN / MAX governing
• Engine all speed governing
• Rating selection using EST
• Engine high speed governor
• Mode selection

Datalink support

J1939 supported parameters quick reference

J1939 parameters – detailed descriptions

Appendices

Customers reviews