Engines Perkins 1200E Series (BK / BL / MK / ML), repair e-manual

Content

Foreword

Safety section

• Safety messages
• General hazard information
• Burn prevention
• Fire prevention and explosion prevention
• Crushing prevention and cutting prevention
• Mounting and dismounting
• High pressure fuel lines
• Before starting engine
• Engine starting
• Engine stopping
• Electrical system
• Engine electronics

Product information section

• Model views
• Product identification information

Operation section

• Lifting and storage
• Gauges and indicators
• Features and controls
• Engine diagnostics
• Engine starting
• Engine operation
• Engine stopping
• Cold weather operation

Maintenance section

• Refill capacities
• Maintenance recommendations
• Maintenance interval schedule

Warranty section

• Warranty information

Reference information section

• Reference materials

Engine and aftertreatment component overview

• Main engine sensor and actuator details
• Aftertreatment system sensor and actuator details
• System component diagrams and schematics
• Engine and aftertreatment component layout diagrams

Customer system overview key elements

• Aftertreatment connections
• Connection, power and grounding
• Indication, starting and stopping the engine
• Controlling the engine
• Aftertreatment operation and regeneration
• Optional customer installed components
• Typical customer installed component diagram

Power and grounding considerations

• Engine block grounding
• Voltage and current requirements
• ECM power supply circuit resistance
• Engine ECM power supply circuit resistance test
• Direct battery connection requirements
• Powering the engine ECM via auxiliary power supplies
• Sensor common connections
• Mandatory fuel lift pump installation

Connectors and wiring harness requirements

• Engine ECM J1 connector
• Engine to aftertreatment connectors 1206E-E70TTA only
• Diagnostic connector
• Connector terminal contacts
• Harness wiring standards

Connecting to engine aftertreatment

• 1204E and 1206E emission critical aftertreatment installation
• 1206E-E70TTA emission critical aftertreatment
• Auxiliary sensor installation and connection

Starting and stopping the engine

• Starting the engine
• Stopping the engine

Machine fan control

• Hydraulic fan control operation

Engine speed demand

• Analogue sensor
• PWM sensor - compatibility
• Throttle lock
• Multi position throttle switch
• Torque speed control TSC1
• Arbitration of speed demand
• Acceleration and deceleration ramp rates
• Throttle behavior during engine governor changes
• Definition of engine speed points

Cold weather engine operation and starting aids

• Control of glow plugs by the engine ECM
• Ether cold start systems
• Cold weather regeneration aid
• Heated breather

Engine and aftertreatment monitoring – high level indicators and operator displays

• Engine management system status indication
• Gauge drivers
• Lamp outputs
• Activation of J1939 indicators

Engine and aftertreatment monitoring system

• General information
• Engine monitoring and protection
• Aftertreatment monitoring and protection

Monitored inputs for customer fitted sensors

• Air filter service indicator – air intake restriction switch
• Coolant level switch
• Water in fuel trap switch
• Auxiliary temperature sensor
• Auxiliary pressure sensor

Regeneration system and customer interface

• Low temperature regeneration system operation
• Low temperature regeneration operator interface
• Low temperature regeneration system operation example
• High temperature dpf regeneration system operation
• Total regeneration system operation example
• High temperature regeneration system operator display
• Initial installation requirements

Engine governor

• MIN/MAX governing
• All speed
• Auxiliary governor
• Rating selection via service tool
• Engine high speed governor
• Mode selection

Tier 4 interim service tool features

Datalink support

J1939 supported parameters quick reference

J1939 parameters – detailed descriptions

Appendices

Customers reviews