Perkins 100 Series (102-05 / 103-07 / 103-10 / 103-13 / 103-15 / 104-19 / 104-22) engine, repair e-manual
About the manual
Engine type: Perkins 100 Series (102-05 / 103-07 / 103-10 / 103-13 / 103-15 / 104-19 / 104-22)
In the manual you will find
- Step-by-step guide to repair various components and assemblies
- Self-care and maintenance instructions
- Car design and prevention information
- Information for a trip to the service station, if self-repair is not possible
About the manual
Engine type: Perkins 100 Series (102-05 / 103-07 / 103-10 / 103-13 / 103-15 / 104-19 / 104-22)
In the manual you will find
- Step-by-step guide to repair various components and assemblies
- Self-care and maintenance instructions
- Car design and prevention information
- Information for a trip to the service station, if self-repair is not possible
Content
General Information
- Introduction
- Safety precautions
- Engine preservation
- Powerpart recommended consumable products
- Engine I.D. location
- Engine views - 3 cylinder front and rear
- Engine views - 2 cylinder front and 4 cylinder front
- Engine lift equipment
- Viton seals
- Compression test data
Specifications
- Basic engine data
- Recommended torque tensions
- Data and dimensions
- Injection timing
- Cylinder bore dimensions
- Piston and piston ring dimensions
- Gudgeon pin
- Crankshaft
- Bearing holder
- Undersize bearing shell chart
- Crankshaft bearing bush
Cylinder head assembly
- Rocker cover and inlet manifold
- Rocker assembly
- Rocker shaft
- Fan and mounting
- Coolant pump
- Exhaust manifold and gasket
- Fuel injection pipes / fuel return pipes
- Oil pipes
- Atomisers
- Busbar / glowplugs
- Cylinder head bolts
- Cylinder head gasket
- Cylinder head bolts
- Valve and valve springs
- Valve spring
- Valve guide clearance
- Cylinder head
- Valve depth
- Valve seat contact face
- Valve tip clearance
Piston and connecting rod assemblies
- Big end bearing and cap
- Piston and connecting rod
- Piston and piston ring
- Piston ring and block
- Small end bush
- Connecting rod
Crankshaft assembly
- Crankshaft pulley
- Flywheel, backplate and oil seal
- Crankshaft retainer setscrews and crankshaft
- Bearing clearance
- Main bearings
Timing case and drive assembly
- Fuel injection pump
- Timing cover
- Slider
- Camshaft retainer plate
- Camshaft and cam followers
- Camshaft assembly
- Max fuel screw and max speed screw
- Idler gear and oil pump
- Idler hub
- Gear teeth backlash
- Oil pump end float
- Governor spring
- Oil seal protector
- Timing cover
Cylinder block assembly
- Front bush
- .Cylinder block top face
Engine timing
- Fuel injection pump timing
Aspiration system
- Breather system
Lubrication system
- Oil filter canister
- Pressure relief valve
- Lubricating oil sump
- Strainer and suction pipe
- Lubricating oil pump
- Oil pressure switch
Fuel system
- Atomisers
- Fuel lift pump
- Fuel injection pump
- Vent points
Cooling system
- Fan and mounting
- Water pump
- Thermostat
Flywheel and housing
- Flywheel
- Flywheel housing
Electrical equipment
- Electrical shut off solenoid (ESOS)
- Alternator
- Starter motor
- Wiring diagram
Special tools