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Perkins 100 Series (102-05 / 103-07 / 103-10 / 103-13 / 103-15 / 104-19 / 104-22) engine, repair e-manual

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Publisher: © "Motorist"
ISBN: 977-129-542-374-8
Number of pages: 264
Format: file PDF

About the manual

Engine type: Perkins 100 Series (102-05 / 103-07 / 103-10 / 103-13 / 103-15 / 104-19 / 104-22)

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Car design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: Motorist
Categories: Engines
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 977-129-542-374-8
Number of pages: 264
Format: file PDF

About the manual

Engine type: Perkins 100 Series (102-05 / 103-07 / 103-10 / 103-13 / 103-15 / 104-19 / 104-22)

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Car design and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Content

General Information

  • Introduction
  • Safety precautions
  • Engine preservation
  • Powerpart recommended consumable products
  • Engine I.D. location
  • Engine views - 3 cylinder front and rear
  • Engine views - 2 cylinder front and 4 cylinder front
  • Engine lift equipment
  • Viton seals
  • Compression test data

Specifications

  • Basic engine data
  • Recommended torque tensions
  • Data and dimensions
  • Injection timing
  • Cylinder bore dimensions
  • Piston and piston ring dimensions
  • Gudgeon pin
  • Crankshaft
  • Bearing holder
  • Undersize bearing shell chart
  • Crankshaft bearing bush

Cylinder head assembly

  • Rocker cover and inlet manifold
  • Rocker assembly
  • Rocker shaft
  • Fan and mounting
  • Coolant pump
  • Exhaust manifold and gasket
  • Fuel injection pipes / fuel return pipes
  • Oil pipes
  • Atomisers
  • Busbar / glowplugs
  • Cylinder head bolts
  • Cylinder head gasket
  • Cylinder head bolts
  • Valve and valve springs
  • Valve spring
  • Valve guide clearance
  • Cylinder head
  • Valve depth
  • Valve seat contact face
  • Valve tip clearance

Piston and connecting rod assemblies

  • Big end bearing and cap
  • Piston and connecting rod
  • Piston and piston ring
  • Piston ring and block
  • Small end bush
  • Connecting rod

Crankshaft assembly

  • Crankshaft pulley
  • Flywheel, backplate and oil seal
  • Crankshaft retainer setscrews and crankshaft
  • Bearing clearance
  • Main bearings

Timing case and drive assembly

  • Fuel injection pump
  • Timing cover
  • Slider
  • Camshaft retainer plate
  • Camshaft and cam followers
  • Camshaft assembly
  • Max fuel screw and max speed screw
  • Idler gear and oil pump
  • Idler hub
  • Gear teeth backlash
  • Oil pump end float
  • Governor spring
  • Oil seal protector
  • Timing cover

Cylinder block assembly

  • Front bush
  • .Cylinder block top face

Engine timing

  • Fuel injection pump timing

Aspiration system

  • Breather system

Lubrication system

  • Oil filter canister
  • Pressure relief valve
  • Lubricating oil sump
  • Strainer and suction pipe
  • Lubricating oil pump
  • Oil pressure switch

Fuel system

  • Atomisers
  • Fuel lift pump
  • Fuel injection pump
  • Vent points

Cooling system

  • Fan and mounting
  • Water pump
  • Thermostat

Flywheel and housing

  • Flywheel
  • Flywheel housing

Electrical equipment

  • Electrical shut off solenoid (ESOS)
  • Alternator
  • Starter motor
  • Wiring diagram

Special tools

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