MAN D 2876 LUE 601 / 602 / 603 / 604 / 605 / 606 engine, repair e-manual
In the manual you will find
- Step-by-step guide to repair various components and assemblies
- Self-care and maintenance instructions
- Engine design and prevention information
- Information for a trip to the service station, if self-repair is not possible
In the manual you will find
- Step-by-step guide to repair various components and assemblies
- Self-care and maintenance instructions
- Engine design and prevention information
- Information for a trip to the service station, if self-repair is not possible
Contents
Preface
Instructions
Engine type classification
Safety instructions
General notes on engine overhaul
Commissioning after engine overhaul
Fault table
Troubleshooting chart
Engine views
Engine lubrication schedule
Fuel system diagram
Cooling system diagram
Engine management schedule
Fuel system
- Checking and adjusting start of fuel delivery
- Removing and installing injection pump
- Removing and installing injection nozzles
- Checking injection nozzles
- Fuel prefilter
- Removing and attaching fuel filter, exchanging filter cartridge
- Flame starter sheathed−element glow plug,removing and installing
Cooling system
- Draining and filling coolant
- Removing and installing thermostats
- Removing and installing the engine coolant pump
- Repairing engine coolant pump
- Repairing coolant pump with high-temperature and low-temperature parts
- Cleaning cooling system
Lubrication
- Changing the oil filter
- Removing and installing the oil cooler
- Removing and installing the oil pan
- Removing and installing / repairing oil pump
- Removing and installing oil spray nozzle
Flywheel
- Removing and fitting vibration damper, replacing front crankshaft gasket
- Removing and installing flywheel, replacing gear ring
- Removing and installing flywheel, replacing gear ring
- Replacing crankshaft seal (flywheel end)
- Replacing the bearing race
- Crankshaft gaskets
Intake / exhaust system
- Removing and installing the intake manifold
- Removing and installing the exhaust manifold
- Removing and fitting exhaust-gas recirculation (EGR) module
- Turbocharger, troubleshooting
- Checking charging pressure
- Removing and installing the turbocharger
- Measuring the axial / radial clearance or the turbocharger shaft
Cylinder head
- Removing and installing the cylinder head
- Setting the valve clearance
- Disassembling and assembling rocker arm mechanism
- Removing and installing valves
- Removing and installing valve guides
- Replacing valve seat insert
- Reworking valve sea
- Refacing valves
- Checking compression
Valve timing
- Removing and installing the gear case
- Removing and installing the camshaft, replacing camshaft bearings
- Checking the valve timing
Crankgear
- Removing and installing crankshaft
- Removing and installing pistons with conrods
- Removing pistons from conrod and fitting, checking − replacing conrod
- Removing and installinreplacing piston rings
- Replacing cylinder liners
- Measuring piston protrusion
Attachments
- V−belts
- Pilot clutch
- Removing and installing air compressor
Service data
Special tools
Index


