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MAN 2842 LE 620 engine, repair e-manual

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Publisher: © "Motorist"
ISBN: 977-129-542-438-0
Number of pages: 176
Format: file PDF

About the manual

Engine type: MAN 2842 LE 620

Displacement: 21.93 L.

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Engine design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: Motorist
Categories: Engines
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 977-129-542-438-0
Number of pages: 176
Format: file PDF

About the manual

Engine type: MAN 2842 LE 620

Displacement: 21.93 L.

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Engine design and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Content

Engine type classification

Safety instructions

Troubleshooting table

General notes on engine overhaul

Commissioning after engine overhaul

Engine views D 2842 LE 620

Engine lubrication schedule

Fuel diagram

Schematic diagram of cooling system

Fuel system

  • Check the base fitting of the high−pressure pump
  • Removing and installing the high-pressure lines
  • Removing and installing high-pressure pump
  • Removing and installing the rail
  • Removing and installing the rail pressure sensor, pressure relief valve
  • Removing and installing the injectors
  • Fuel prefilter with water separator
  • Fuel filter, exchanging filter cartridge
  • Flame-starter sheathed-element glow plug, removing and installing

Cooling system

  • Draining and filling coolant
  • Removing and installing thermostats
  • Removing and installing coolant pump
  • Repairing coolant pump with high-temperature and low-temperature parts
  • Cleaning cooling system

Lubrication

  • Changing oil filter
  • Removing and installing the oil cooler
  • Removing and installing, repairing oil pump
  • Oil injection nozzle

Flywheel / crankshaft seal

  • Removing and fitting vibration damper, replacing front crankshaft gasket
  • Removing and installing flywheel,replacing starter gear ring
  • Replacing crankshaft seal (flywheel end)
  • Replacing the bearing race
  • Crankshaft gasket

Intake / exhaust systemm

  • Removing and installing intake manifold
  • Removing and installing exhaust pipe
  • Turbocharger, trouble shooting
  • Checking the charge-air pressure
  • Removing and installing turbocharger
  • Checking axial and radial clearance of turbocharger rotor shaft

Cylinder head

  • Removing and installing the cylinder head
  • Setting the valve clearance
  • Dismantling and assembling the rocker arm mechanism
  • Removing and installing valves
  • Removing and installing valve guides
  • Replacing valve seat insert
  • Reworking valve seat
  • Refacing valves

Valve timing

  • Removing and installing the gear case
  • Removing and installing camshaft
  • Removing and fitting camshaft bearing bushes
  • Checking the valve timing

Crankgear, pistons

  • Removing and installing crankshaft
  • Removing and installing pistons with conrods
  • Removing pistons from conrod and fitting, checking − replacing conrod
  • Removing and installing piston rings
  • Replacing cylinder liners
  • Measuring piston protrusion

Attachments

  • Removing and installing starter motor
  • V−belts
  • Tensioning and changing V−belt
  • Removing and installing speed pickup

Service data

  • Specifications
  • Crankcase
  • Cylinder liner
  • Crankshaft
  • Flywheel and starter gear ring
  • Conrods
  • Pistons
  • Cylinder head
  • Valve gear
  • Engine lubrication D 2842 LE 620
  • Cooling system
  • Repairing coolant pump with high−temperatureand low−temperature parts
  • Turbocharger
  • Fuel system
  • Starter motor
  • Torque guide values
  • Special tools

Index

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Customers reviews

from Austen on 22/02/2025
After overheating, there were problems with loss of power. The book helped to find parameters for checking the fuel system. It turned out that the injectors were partially clogged. I cleaned and flushed according to the instructions, the engine works stably again. Useful information, especially on diagnostics.
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