Hino J05E-TH / J05E-TJ / J05E-TK / J05E-TA engine, repair e-manual
About the manual
Engine type: Hino J05E-TH / J05E-TJ / J05E-TK / J05E-TA
In the manual you will find
- Step-by-step guide to repair various components and assemblies
- Self-care and maintenance instructions
- Engine design and prevention information
- Information for a trip to the service station, if self-repair is not possible
Contents
J05E-TH
General
- Warning
- How to read this manual
- Precautions for work
- Tightening of engine bolts and nuts
- Tightening of chassis bolts and nuts
- Tightening of flare nuts and hoses
- Taper thread sealant for piping
- Assembly of joints and gaskets for piping
- Handling of liquid gasket
- Failure diagnosis table for each problem
- Failure diagnosis using HinoDX
- Connection method of HinoDX
- Chassis number and engine number
Standard value
Parts to be prepared
Engine assembly / disassembly
- Inspection before service
- Engine body
Fuel system
- Fuel system diagram
- Part layout
- Fuel filter
- Supply pump
- Injector
- Common Rail
Electrical
Intake
- Intake manifold
Engine mechanical
- Cylinder head
- Cylinder block
- Timing gear cover and flywheel housing
- Main moving parts
- Camshaft and idle gear
- Valve system
Exhaust
- Exhaust manifold
Cooling
- Thermostat
- Coolant pump
Lubrication
- Oil cooler, oil filter and oil pump
- Oil pan
Starting and charging
- Starter
- Alternator
Turbocharger
Failure diagnosis for each engine status
Engine diagnosis code
J05E-TJ / J05E-TK
General
- Warning
- How to read this manual
- Precautions for work
- Tightening of engine bolts and nuts
- Tightening of chassis bolts and nuts
- Tightening of flare nuts and hoses
- Taper thread sealant for piping
- Assembly of joints and gaskets for piping
- Handling of liquid gasket
- Failure diagnosis table for each problem
- Failure diagnosis using HinoDX
- Connection method of HinoDX
- Engine number
Standard value
Parts to be prepared
Engine mounting / dismounting
- Inspection before service
- Engine mounting / dismounting
Fuel system
- Fuel system
- Fuel filter
- Supply pump
- Injector
- Common Rail
Emission control
- EGR
Electrical
Intake
- Intake manifold
- Intake thlottle valve
Engine mechanical
- Cylinder head
- Cylinder block
- Timing gear cover and flywheel housing
- Main moving parts
- Camshaft and idle gear
- Valve system
Exhaust
- Exhaust manifold
- DPR cleaner
Cooling
- Thermostat
- Coolant pump
Lubrication
- Oil cooler, oil filter and oil pump
- Oil pan
Starting and charging
- Starter
- Alternator
Turbocharger
Failure diagnosis for each engine status
Engine diagnosis code
J05E-TA
General
- Warning
- How to read this manual
- Precautions for work
- Tightening of engine bolts and nuts
- Tightening of chassis bolts and nuts
- Tightening of flare nuts and hoses
- Taper thread sealant for piping
- Assembly of joints and gaskets for piping
- Handling of liquid gasket
- Failure diagnosis table for each problem
- Failure diagnosis using HinoDX
- Connection method of HinoDX
- Chassis number and engine number
Standard value
Parts to be prepared
Engine assembly / disassembly
- Inspection before service
- Engine body
Fuel system
- Fuel system diagram
- Part layout
- Fuel filter
- Supply pump
- Injector
- Common Rail
Emission control
- EGR
Electrical
Intake
- Intake manifold
Engine mechanical
- Cylinder head
- Cylinder block
- Timing gear cover and flywheel housing
- Main moving parts
- Camshaft and idle gear
- Valve system
Exhaust
- Exhaust manifold
Cooling
- Thermostat
- Coolant pump
Lubrication
- Oil cooler, oil filter and oil pump
- Oil pan
Starting and charging
- Starter
- Alternator
Turbocharger
Air compressor
Failure diagnosis for each engine status
Engine diagnosis code
