Engine Mack MP8 (Euro 4), repair e-manual
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Available immediately after payment
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Publisher: © "Motorist"
ISBN: 977-129-542-357-2
Number of pages: 357
Format: file PDF
About the manual
Engine type: Mack MP8 (Euro 4)
In the manual you will find
- Step-by-step guide to repair various components and assemblies
- Self-care and maintenance instructions
- Engine design and prevention information
- Information for a trip to the service station, if self-repair is not possible
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 977-129-542-357-2
Number of pages: 357
Format: file PDF
About the manual
Engine type: Mack MP8 (Euro 4)
In the manual you will find
- Step-by-step guide to repair various components and assemblies
- Self-care and maintenance instructions
- Engine design and prevention information
- Information for a trip to the service station, if self-repair is not possible
Content
Introduction
- Safety information
- Advisory labels
- Service procedures and tool usage
- Explanation of numerical code
- Conversion chart
- About the mack MP8 euro 4 engine
- Service precautions summary
Visual identification
- MP8 euro 4 engine model identification
- Engine information plate
- Engine serial number identification
Description and operation
- Mack MP8 euro 4 engine design features
- Engine components
- Lubrication system
- Crankcase ventilation
- Fuel system
- Powerleash engine brake
- Exhaust gas recirculation system
- Air intake system
- Variable geometry turbocharger (VGT)
- Cooling system
- Engine management system
- Glossary of terms
Component locator
- MP8 euro 4 engine component location views
Troubleshooting
- Engine symptom diagnosis
- Troubleshooting technique
- Noise and vibration
- Engine checks and tests
- Special tools
- Camshaft sensor depth, check
- Camshaft timing, check
- Crankcase ventilation, check
- Cylinder head, pressure test
- Cylinder liner and piston wear, check
- EGR cooler, pressure test
- Engine compression, test
- Flywheel housing runout, check
- Oil cooler, pressure test
- Rocker arm, check
- Thermostat, check
- Valve guide wear, check
Maintenance
- Lubrication system maintenance
- Special tool
- Oil level check
- Oil and filter change procedure
- Crankcase ventilation system
- Fuel filter replacement
- Fuel filter change
- Cooling system maintenance
- Special tool
- Coolant drain outlets
- Coolant filter
- Drive belt replacement and tensioning
- General information
- Automatically tensioned system
Repair instructions, part 1
- Engine removal
- Special tools
- General instructions
- Removal
- Engine disassembly
- Special tools
- General instructions
- Mounting the engine on a repair stand
- EGR crossover piping removal
- EGR venturi tube removal
- Cylinder head (valve) cover removal
- Engine wiring harness removal
- Timing gear cover removal
- Camshaft gear and vibration damper removal
- Rocker arm shaft removal
- Valve yoke (bridge) removal
- Camshaft removal
- Unit injector removal
- Starter removal
- Turbocharger removal
- EGR hot pipe (cooler inlet) removal
- EGR valve removal
- EGR cooler removal
- Exhaust manifold removal
- Oil filter housing removal
- Coolant and pump inlet housings removal
- Cooling duct cover and oil cooler removal
- Drive belts and fan hub removal
- EGR mixer removal
- Crankcase ventilation (CCV) separator removal
- Fuel lines and filter housing removal
- Eecu and cooling plate removal
- Inlet manifold removal
- Tandem pump (fuel and power steering) removal
- Air compressor removal
- Flywheel and pilot bearing removal
- Power take-off (pto) assembly removal
- Flywheel housing removal
- Crankshaft rear seal removal
- Timing gear train removal
- Timing gear plate removal
- Alternator and refrigerant compressor removal
- Thermostat and cover removal
- Coolant pump removal
- Cylinder head removal
- Crankshaft vibration damper and fan pulley removal
- Crankshaft front cover removal
- Crankshaft front seal removal
- Oil fill pipe and dipstick retainer removal
- Oil pan removal
- Front engine support removal
- Block stiffener plate removal
- Oil pump removal
- Piston and connecting rod assembly removal
- Main bearing cap removal
- Crankshaft removal
- Cylinder block reconditioning
- Tools and equipment
- Piston cooling spray nozzle removal
- Cylinder liner removal
- Block cleaning and inspection
- Liner height measurement
- Cylinder liner installation
- Flywheel bench procedures
- Flywheel ring gear replacement
- Connecting rod and piston bench procedures
- Connecting rod — piston disassembly
- Piston inspection and cleaning
- Piston ring inspection and replacement
- Connecting rod — piston assembly
- Cylinder head overhaul
- Tools and equipment
- Inlet and exhaust valve removal
- Cylinder head cleaning and inspection
- Valve guide replacement
- Valve spring inspection
- Injector sleeve replacement
- Expansion plug replacement
- Valve inspection
- Valve installation
- Rocker arm shaft bench procedures
- Description
- Rocker arm shaft disassembly
- Inspection
- Rocker arm shaft assembly
- Camshaft bench procedures
- Camshaft inspection
- Cooling system components bench procedures
- Special tools
- Oil cooler reconditioning
- EGR cooler cleaning
- EGR cooler pressure test
- Engine reassembly
- Special tools
- General instructions
- Crankshaft installation
- Main bearing cap installation
- Piston and connecting rod assembly installation
- Oil pump and block stiffener plate installation
- Oil pump pipes and strainer installation
- Front engine support installation
- Crankshaft front cover and seal installation
- Timing gear plate installation
- Cylinder head installation
- Camshaft installation
- Timing gear train installation
- Unit injector installation
- Valve yoke (bridge) installation
- Rocker arm shaft and engine brake installation
- Flywheel housing installation
- Crankshaft rear seal installation
- Flywheel and pilot bearing installation
- Oil pan installation
- Oil filler pipe and dipstick pipe installation
- Power take-off installation
- Timing gear cover installation
- Coolant pump installation
- Thermostat and cover installation
- Coolant pipe installation
- Oil cooler and cooling duct cover installation
- Oil filter housing installation
- Exhaust manifold installation
- EGR valve installation
- EGR cooler installation
- EGR hot pipe (cooler inlet) installation
- Turbocharger installation
- Starter installation
- Air compressor installation
- Tandem pump (fuel and power steering) installation
- Inlet manifold installation
- EGR mixer installation
- Eecu and cooler installation
- Fuel lines and filter housing installation
- Crankcase ventilation separator
- Crankshaft vibration damper and fan pulley installation
- Alternator and refrigerant compressor installation
- Wiring harness installation
- Cylinder head (valve) cover installation
- EGR venturi tube and crossover piping installation
- Fan hub and drive belt installation
- Removing engine from engine stand
- Filters and miscellaneous components installation
- Engine installation
- Special tools
- General instructions
- Installation
Repair instructions, part 2
- In-chassis part/component procedures
- Camshaft bearing brackets, replacement
- Preliminary steps
- General information
- Camshaft inspection
- Bracket replacement procedure
- Final steps
- Oil thermostat and pressure safety valve replacement
- Pressure safety valve removal
- Oil thermostat valve replacement
- Crankshaft front seal replacement
- Special tools
- Seal removal
- Seal installation
- Crankshaft rear seal replacement
- Special tools
- Neoprene seal removal
- Neoprene seal installation
- Teflon seal removal
- Teflon seal installation
- Crankcase ventilation (CCV) separator replacement
- CCV separator removal
- CCV separator installation
- Oil pump replacement (in chassis)
- Special tools
- Oil pump removal
- Oil pump installation
- Injector copper sleeve replacement
- Tools and equipment
- Preliminary steps
- Copper sleeve removal
- Copper sleeve installation
- Final steps
- Turbocharger smart remote actuator (SRA) replacement
- Preliminary steps
- Turbocharger SRA removal
- Turbocharger SRA inspection and installation
- Final assembly
- Unit injector cleaning
- Preliminary steps
- Cleaning and inspection
- Final steps
- Valve stem height measurement procedure
- Valve stem seal replacement
- Special tools
- Preliminary steps
- Seal removal
- Seal installation
- Final steps
Repair instructions, part 3
- MP8 engine setup and adjustment
- Special tools
- Valve and unit injector adjustment
- Checking and adjusting timing gear backlash
- Engine final preparation and operational check
- Filter element installation
- Engine lubrication system
- Turbocharger
- Cooling system
- Fuel system
- Engine operational check
- Rebuilt engine run-in procedures
- General
- Run-in check
Specifications
- MP8 engine mechanical specifications
- Material and dimensional data
- Engine component torque specifications (critical fasteners)
- Standard bolt and nut torque values
- Engine gaskets, lubricants and sealants
- Gasket and seal reuse
- Lubricants and sealants
Special tools and equipment
- MP8 engine service tools
- Special tools for engine overhaul
Index
Customers reviews
from Raymond on 20/05/2024
The book helped to understand the complex design of the Mack MP8. Thanks to step-by-step instructions and illustrations, it was possible to fix the malfunction without a service
