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Engine Mack MP8 (Euro 4), repair e-manual

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Publisher: © "Motorist"
ISBN: 977-129-542-357-2
Number of pages: 357
Format: file PDF

About the manual

Engine type: Mack MP8 (Euro 4)

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Engine design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: Motorist
Categories: Engines
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 977-129-542-357-2
Number of pages: 357
Format: file PDF

About the manual

Engine type: Mack MP8 (Euro 4)

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Engine design and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Content

Introduction

  • Safety information
  • Advisory labels
  • Service procedures and tool usage
  • Explanation of numerical code
  • Conversion chart
  • About the mack MP8 euro 4 engine
  • Service precautions summary

Visual identification

  • MP8 euro 4 engine model identification
  • Engine information plate
  • Engine serial number identification

Description and operation

  • Mack MP8 euro 4 engine design features
  • Engine components
  • Lubrication system
  • Crankcase ventilation
  • Fuel system
  • Powerleash engine brake
  • Exhaust gas recirculation system
  • Air intake system
  • Variable geometry turbocharger (VGT)
  • Cooling system
  • Engine management system
  • Glossary of terms

Component locator

  • MP8 euro 4 engine component location views

Troubleshooting

  • Engine symptom diagnosis
  • Troubleshooting technique
  • Noise and vibration
  • Engine checks and tests
  • Special tools
  • Camshaft sensor depth, check
  • Camshaft timing, check
  • Crankcase ventilation, check
  • Cylinder head, pressure test
  • Cylinder liner and piston wear, check
  • EGR cooler, pressure test
  • Engine compression, test
  • Flywheel housing runout, check
  • Oil cooler, pressure test
  • Rocker arm, check
  • Thermostat, check
  • Valve guide wear, check

Maintenance

  • Lubrication system maintenance
  • Special tool
  • Oil level check
  • Oil and filter change procedure
  • Crankcase ventilation system
  • Fuel filter replacement
  • Fuel filter change
  • Cooling system maintenance
  • Special tool
  • Coolant drain outlets
  • Coolant filter
  • Drive belt replacement and tensioning
  • General information
  • Automatically tensioned system

Repair instructions, part 1

  • Engine removal
  • Special tools
  • General instructions
  • Removal
  • Engine disassembly
  • Special tools
  • General instructions
  • Mounting the engine on a repair stand
  • EGR crossover piping removal
  • EGR venturi tube removal
  • Cylinder head (valve) cover removal
  • Engine wiring harness removal
  • Timing gear cover removal
  • Camshaft gear and vibration damper removal
  • Rocker arm shaft removal
  • Valve yoke (bridge) removal
  • Camshaft removal
  • Unit injector removal
  • Starter removal
  • Turbocharger removal
  • EGR hot pipe (cooler inlet) removal
  • EGR valve removal
  • EGR cooler removal
  • Exhaust manifold removal
  • Oil filter housing removal
  • Coolant and pump inlet housings removal
  • Cooling duct cover and oil cooler removal
  • Drive belts and fan hub removal
  • EGR mixer removal
  • Crankcase ventilation (CCV) separator removal
  • Fuel lines and filter housing removal
  • Eecu and cooling plate removal
  • Inlet manifold removal
  • Tandem pump (fuel and power steering) removal
  • Air compressor removal
  • Flywheel and pilot bearing removal
  • Power take-off (pto) assembly removal
  • Flywheel housing removal
  • Crankshaft rear seal removal
  • Timing gear train removal
  • Timing gear plate removal
  • Alternator and refrigerant compressor removal
  • Thermostat and cover removal
  • Coolant pump removal
  • Cylinder head removal
  • Crankshaft vibration damper and fan pulley removal
  • Crankshaft front cover removal
  • Crankshaft front seal removal
  • Oil fill pipe and dipstick retainer removal
  • Oil pan removal
  • Front engine support removal
  • Block stiffener plate removal
  • Oil pump removal
  • Piston and connecting rod assembly removal
  • Main bearing cap removal
  • Crankshaft removal
  • Cylinder block reconditioning
  • Tools and equipment
  • Piston cooling spray nozzle removal
  • Cylinder liner removal
  • Block cleaning and inspection
  • Liner height measurement
  • Cylinder liner installation
  • Flywheel bench procedures
  • Flywheel ring gear replacement
  • Connecting rod and piston bench procedures
  • Connecting rod — piston disassembly
  • Piston inspection and cleaning
  • Piston ring inspection and replacement
  • Connecting rod — piston assembly
  • Cylinder head overhaul
  • Tools and equipment
  • Inlet and exhaust valve removal
  • Cylinder head cleaning and inspection
  • Valve guide replacement
  • Valve spring inspection
  • Injector sleeve replacement
  • Expansion plug replacement
  • Valve inspection
  • Valve installation
  • Rocker arm shaft bench procedures
  • Description
  • Rocker arm shaft disassembly
  • Inspection
  • Rocker arm shaft assembly
  • Camshaft bench procedures
  • Camshaft inspection
  • Cooling system components bench procedures
  • Special tools
  • Oil cooler reconditioning
  • EGR cooler cleaning
  • EGR cooler pressure test
  • Engine reassembly
  • Special tools
  • General instructions
  • Crankshaft installation
  • Main bearing cap installation
  • Piston and connecting rod assembly installation
  • Oil pump and block stiffener plate installation
  • Oil pump pipes and strainer installation
  • Front engine support installation
  • Crankshaft front cover and seal installation
  • Timing gear plate installation
  • Cylinder head installation
  • Camshaft installation
  • Timing gear train installation
  • Unit injector installation
  • Valve yoke (bridge) installation
  • Rocker arm shaft and engine brake installation
  • Flywheel housing installation
  • Crankshaft rear seal installation
  • Flywheel and pilot bearing installation
  • Oil pan installation
  • Oil filler pipe and dipstick pipe installation
  • Power take-off installation
  • Timing gear cover installation
  • Coolant pump installation
  • Thermostat and cover installation
  • Coolant pipe installation
  • Oil cooler and cooling duct cover installation
  • Oil filter housing installation
  • Exhaust manifold installation
  • EGR valve installation
  • EGR cooler installation
  • EGR hot pipe (cooler inlet) installation
  • Turbocharger installation
  • Starter installation
  • Air compressor installation
  • Tandem pump (fuel and power steering) installation
  • Inlet manifold installation
  • EGR mixer installation
  • Eecu and cooler installation
  • Fuel lines and filter housing installation
  • Crankcase ventilation separator
  • Crankshaft vibration damper and fan pulley installation
  • Alternator and refrigerant compressor installation
  • Wiring harness installation
  • Cylinder head (valve) cover installation
  • EGR venturi tube and crossover piping installation
  • Fan hub and drive belt installation
  • Removing engine from engine stand
  • Filters and miscellaneous components installation
  • Engine installation
  • Special tools
  • General instructions
  • Installation

Repair instructions, part 2

  • In-chassis part/component procedures
  • Camshaft bearing brackets, replacement
  • Preliminary steps
  • General information
  • Camshaft inspection
  • Bracket replacement procedure
  • Final steps
  • Oil thermostat and pressure safety valve replacement
  • Pressure safety valve removal
  • Oil thermostat valve replacement
  • Crankshaft front seal replacement
  • Special tools
  • Seal removal
  • Seal installation
  • Crankshaft rear seal replacement
  • Special tools
  • Neoprene seal removal
  • Neoprene seal installation
  • Teflon seal removal
  • Teflon seal installation
  • Crankcase ventilation (CCV) separator replacement
  • CCV separator removal
  • CCV separator installation
  • Oil pump replacement (in chassis)
  • Special tools
  • Oil pump removal
  • Oil pump installation
  • Injector copper sleeve replacement
  • Tools and equipment
  • Preliminary steps
  • Copper sleeve removal
  • Copper sleeve installation
  • Final steps
  • Turbocharger smart remote actuator (SRA) replacement
  • Preliminary steps
  • Turbocharger SRA removal
  • Turbocharger SRA inspection and installation
  • Final assembly
  • Unit injector cleaning
  • Preliminary steps
  • Cleaning and inspection
  • Final steps
  • Valve stem height measurement procedure
  • Valve stem seal replacement
  • Special tools
  • Preliminary steps
  • Seal removal
  • Seal installation
  • Final steps

Repair instructions, part 3

  • MP8 engine setup and adjustment
  • Special tools
  • Valve and unit injector adjustment
  • Checking and adjusting timing gear backlash
  • Engine final preparation and operational check
  • Filter element installation
  • Engine lubrication system
  • Turbocharger
  • Cooling system
  • Fuel system
  • Engine operational check
  • Rebuilt engine run-in procedures
  • General
  • Run-in check

Specifications

  • MP8 engine mechanical specifications
  • Material and dimensional data
  • Engine component torque specifications (critical fasteners)
  • Standard bolt and nut torque values
  • Engine gaskets, lubricants and sealants
  • Gasket and seal reuse
  • Lubricants and sealants

Special tools and equipment

  • MP8 engine service tools
  • Special tools for engine overhaul

Index

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