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Engine Mack ASET AC, repair e-manual

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Publisher: © "Motorist"
ISBN: 977-129-542-357-4
Number of pages: 534
Format: file PDF

About the manual

Engine type: Mack ASET AC

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Engine design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: Motorist
Categories: Engines
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 977-129-542-357-4
Number of pages: 534
Format: file PDF

About the manual

Engine type: Mack ASET AC

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Engine design and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Content

Introduction

  • Safety information
  • Explanation of numerical code
  • Conversion chart
  • About the diesel engine

Visual identification

  • Engine model identification

Description and operation

  • Engine design features
  • Glossary of terms

Component locator

  • Component location views

Troubleshooting

  • Engine symptom diagnosis for mack aset engines
  • Camshaft timing and lobe lift checks
  • Chassis-mounted charge air cooling tests
  • Cylinder head and cylinder block leak test procedure
  • Engine brake tests

Maintenance

  • Lubrication system maintenance
  • Fuel filter element replacement
  • Coolant conditioner element replacement
  • Oil coalescing air filter replacement
  • Drive belt replacement and tensioning

Repair instructions, part 1

  • Engine removal
  • Engine disassembly
  • Cylinder block reconditioning
  • Crankshaft and flywheel bench procedures
  • Auxiliary shaft and camshaft bench procedures
  • Connecting rod and piston bench procedures
  • Cylinder head overhaul
  • Valve rocker arm shaft bench procedures
  • Lubrication system bench procedures
  • Cooling system components bench procedures
  • Fuel system component bench procedures
  • VTG system bench procedures
  • Engine reassembly
  • Engine installation

Repair instructions, part 2

  • In-chassis part/component procedures
  • Electronic unit pump replacement (in-chassis)
  • Camshaft replacement (in-chassis)
  • Exhaust valve yoke pin and valve rotator inspection and replacement criteria (in-chassis)
  • Valve lifter h-ring dislodgement and alignment inspections (in-chassis)
  • EECU and sensor service procedures (in-chassis)
  • Cooling system service procedures (in-chassis)
  • EGR system service procedures (in-chassis)
  • VTG turbocharger service procedures

Repair instructions, part 3

  • Engine setup and adjustments
  • Engine speed and position sensors installation and adjustment
  • Engine final preparation and operational check
  • Rebuilt engine run-in procedures

Specifications

  • Engine mechanical specifications
  • Specification footnotes
  • Engine assembly lubricants and sealants
  • Engine drive belt specifications

Schematic and routing diagrams

Special tools and equipment

Appendix

  • Fastener identification
  • Torque wrench use
  • Turbocharger failure and actions required to avoid repeat failure

Index

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