Engines Detroit Diesel Series 92, repair e-manual

Content

General information

• Scope and use of this manual
• Safety precautions
• Fluoroelastomer (viton) caution
• Service parts availability
• Clearance and torque specifications
• The two cycle principle for diesel engines
• General description
• DDEC diagnostic reader caution
• DDEC I
• DDEC II
• DDEC III
• General specifications
• Engine model, serial number and option label
• Repair and replace
• Disassembly
• Cleaning
• Inspection
• Assembly
• Fabricating, altering, removing and disposing of gaskets
• English to metric conversion
• Decimal and metric equivalents
• Specifications

Engine

• Cylinder head
• Cylinder block end plates
• Cylinder block
• Valve and injector operating mechanism
• Exhaust valves
• Valve rocker covers
• Crankshaft
• Crankshaft oil seals
• Crankshaft cap
• Crankshaft main bearing shells
• Engine front cover
• Crankshaft outboard bearing support (trunnion)
• Crankshaft rear outboard bearing support
• Crankshaft vibration damper
• Crankshaft pulley
• Flywheel
• Clutch pilot bearing
• Engine drive shaft flexible coupling
• Flywheel housing
• Piston and piston rings
• Connecting rod
• Connecting rod bearings
• Cylinder liner
• Engine balance and balance weights
• Gear train and engine timing
• Camshafts and bearings
• Camshaft gears
• Idler gear and bearing assembly
• Crankshaft timing gear
• Blower drive gear and support assembly
• Accessory drive
• Balance weight cover
• Additional information

Fuel system

• Fuel injector tube
• Electronic unit injector
• Mechanical unit injector
• Fuel system
• Electronic engine controls
• DDEC II
• DDEC III
• DDEC IV
• Electronic foot pedal assembly
• Turbo boost sensor
• Oil pressure sensor
• Oil temperature sensor
• Pulse wheel DDEC III and II (6V and 8V engines)
• Synchronous reference sensor (6V and 8V)
• Timing reference sensor
• Coolant level sensor
• Coolant temperature sensor
• Coolant pressure sensor (12V and 16V)
• Fuel pressure sensor
• Fuel temperature sensor
• Fuel pump
• Fuel strainer and fuel filter
• Fuel cooler
• Limiting speed mechanical governor
• Limiting speed mechanical governor (variable low-speed)
• Limiting speed mechanical governor (variable high speed)
• Variable speed mechanical governor
• SG hydraulic governors
• PSG hydraulic governor
• Hydraulic governor drive
• Hydraulic governor synchronizing motor
• Electronic governor
• Fuel injector control tube (non-ddec engines)
• Additional information

Lubricating system

• Lubricating oil pump (6V and 8V engines)
• lubricating oil pump (12V and 16V engines)
• Lubricating oil pressure regulator valve
• Lubricating oil pressure relief valve
• Lubricating oil filters
• Lubricating oil cooler
• Lubricating oil cooler bypass valve
• Oil level dipstick
• Oil pan
• Ventilating system
• Additional information

Cooling system

• Cooling system
• Water pump
• Water manifold
• Thermostat
• Radiator
• Coolant pressure control cap
• Engine cooling fan
• Heat exchanger
• Raw water pump
• Coolant filter and conditioner
• Additional information

Fuel, lubricating oil, and coolant

• Fuel
• Lubricating oil requirements
• Coolant

Air intake system

• Air intake system
• Air cleaner
• Air separator filter element
• Air shutdown housing
• Blower
• Turbocharger (airesearch)
• Turbocharger intercooler
• Turbocharger aftercooler
• Additional information

Exhaust system

• Exhaust system
• Exhaust manifold

Electrical equipment

• Battery-charging alternator
• Starting motor
• Tachometer drive
• Instruments
• Engine protective systems
• Alarm system
• Overspeed governor
• Additional information

Powertake-off

• Power take-off torqmatic converter

Special equipment

• Air compressor
• Engine block heater
• Transmissions

Operation and verification

• Preparation for a first time start
• Starting
• Running
• Stopping
• Operating conditions
• Engine run-in procedures

Engine tune-up

• Exhaust valve clearance adjustment
• Fuel injector timing
• Limiting speed mechanical governor injector rack control adjustment
• Static double weight limiting speed governor gap checking and setting procedure
• Limiting speed mechanical governor adjustment (variable low-speed)
• Limiting speed mechanical governor fast idle cylinder
• Governor settings for "TT" engines
• Variable speed mechanical governor injector rackcontrol adjustment
• SG variable speed hydraulic governor injector rack control adjustment
• Governors with synchronizing motor
• Supplementary governing device adjustment
• power control device
• Throttle delay mechanism adjustment
• Fuel modulator

Preventive maintenance

• Air box drain tube
• Throttle and clutch controls
• Air compressor
• Tachometer drive
• Blower bypass valve
• Engine tune-up
• Engine and transmission mounts
• Battery charging alternator
• Battery
• Drive belts
• Turbocharger and exhaust connections
• Radiator
• Coolant filter / inhibitor precharge element
• Coolant filter
• Water pump
• Cooling system
• Fuel lines and flexible hoses
• Fuel contamination
• Fuel tank
• Fuel strainer and filter
• Lubricating oil filter
• Oil pressure
• Lubricating oil
• Maintenance of pleasure craft marine engines
• Maintenance of stationary and industrial engine
• Maintenance of vehicle engine
• Preventive maintenance items description
• Air box check valves
• Shutter operation
• Governor, overspeed governor
• Throttle delay fuel modulator
• Fan hub
• Fan (thermo-mounted)
• Thermostats and seals
• Blower screen
• Fuel injectors and valve clearance
• Vibration damper
• Starting motor
• Exhaust system
• Crankcase breather
• Engine (steam clean)
• Power take-off
• Torqmatic converter
• Reduction gear
• Transit coach converter muffler
• Air cleaner
• Air system
• Air separator filter element
• Air shutdown valve
• Cooling system (marine)
• Heat exchanger changeout interval
• Heat exchanger electrodes and core (raw water system zincs)
• Raw water pump
• Fuel and boost coolers
• Torqmatic marine gear
• Marine gear
• Clutch actuator

Storage

• Preparing engine for storage
• Temporary engine storage
• Restoring a temporarily stored engine
• Extended engine storage
• Restoring an extended storage engine
• Storage of battery

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