Chevrolet Z20D1 (LNP) engine, repair e-manual

Content

Engine mechanical - engine block

• Clutch piston
• Crankshaft and bearing
• Crankshaft balancer
• Crankshaft front oil seal
• Crankshaft rear oil seal
• Cylinder head
• Engine block
• Engine front cover and oil pump
• Engine mount bracket
• Engine support fixture
• Front wheel drive
• Intermediate shaft bearing
• Lower crankcase
• Piston, connecting rod, and bearing

Drive belt-pulley

• Belt idler pulley
• Crankshaft pulley
• Drive belt tensioner
• Generator pulley

Valvetrain

• Camshaft bearing cap
• Camshaft cover
• Camshaft timing chain
• Exhaust camshaft
• Hydraulic valve lash
• Intake camshaft
• Timing belt
• Valve stem oil seal and valve spring

Cooling systems

• Charge air cooler inlet hose
• Engine coolant fan resistor mount
• Engine coolant thermostat housing
• Engine oil cooler
• Exhaust gas recirculation manifold cooling return hose
• Radiator
• Radiator vent valve
• Thermostat bypass pipe
• Turbocharger coolant feed pipe
• Water pump inlet hose
• Water pump pulley

Lubrication system

• Engine front cover and oil pump
• Engine oil cooler
• Engine oil level indicator switch
• Oil filter adapter
• Oil pan
• Upper oil pan

Emission system

• Evaporative emission canister
• Exhaust gas recirculation (EGR) system
• Exhaust gas recirculation pipe
• Exhaust gas recirculation valve
• Positive crankcase ventilation hose-pipetube
• Positive crankcase ventilation valve
• Three-way catalytic converter damage caution

Fuel system

• Fuel feed pipe
• Fuel injection
• Fuel rail
• Fuel tank
• Fuel pump

Intake air system

• Air cleaner
• Intake air duct
• Intake manifold
• Passenger compartment air filter
• Rear intake air duct

Exhaust system

• Clutch actuator cylinder front pipe
• Exhaust front pipe
• Exhaust manifold heat shield
• Exhaust particulate filter heat shield
• Exhaust rear muffler heat shield
• Turbocharger heat shield

Turbocharger system

• Charge air cooler inlet hose
• Air cooler bracket
• Turbocharger coolant feed pipe
• Turbocharger heat shield
• Turbocharger oil feed pipe
• Turbocharger oil return pipe

Engine control system

• Air cleaner
• Air cleaner outlet duct
• Air cleaner inlet duct
• Battery negative cable
• Battery tray
• Camshaft actuator
• Electronic ignition system
• Engine oil pressure indicator switch
• Evaporative emission canister
• Exhaust gas recirculation (EGR) system
• Fuel injection
• Glow plug system
• Turbocharger system

Engine control module and sensors

• Accelerator pedal
• Camshaft position sensor
• Engine control module
• Engine coolant temperature sensor
• Engine oil pressure switch
• Heated oxygen sensor
• Inside air temperature sensor
• Throttle body

Ignition system

• Electronic ignition system
• Glow plug controller bracket
• Glow plug
• Ignition and start switch
• Ignition coil
• Spark plug

Starting / charging / electrical

• Battery charging
• Battery cover
• Charging system
• Data link
• Engine control module
• Fuse block
• Generator
• Relay
• Starter
• Starting system

Service specifications

Customers reviews