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Engines Audi 1Z / AHU, repair e-manual

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Publisher: © "Motorist"
ISBN: 977-129-542-444-9
Number of pages: 277
Format: file PDF

About the manual

Displacement: 1.9D l.

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Engine design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: Motorist
Categories: Engines
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 977-129-542-444-9
Number of pages: 277
Format: file PDF

About the manual

Displacement: 1.9D l.

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Engine design and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Content

Technical data

  • Technical data
  • Engine data

Removing and installing engine

  • Attaching engine to engine stand
  • Installing
  • Tightening torques

Crankshaft group

  • Dismantling and assembling engine
  • Ribbed belt drive for alternator, V-belt drive for coolant pump
  • Removing and installing V-belt
  • Tensioning V-belt
  • Removing and installing rebbed belt
  • Routing of belts
  • Toothed belt drive
  • Removing and installing toothed belt
  • Checking semi-automatic toothed belt tensioning roller
  • Turning crankshaft to TDC with engine removed
  • Removing and installing sealing flanges and flywheel / drive plate
  • Renewing crankshaft oil seal - pulley end
  • Removing and installing flywheel/ drive plate
  • Removing and installing crankshaft
  • Removing and installing needle bearing in crankshaft
  • Crankshaft dimensions
  • Dismantling and assembling pistons and conrods
  • Checking piston projection at TDC
  • Piston and cylinder dimensions

Cylinder head, Valve gear

  • Removing and installing cylinder head
  • Removing and installing intake manifold
  • Removing cylinder head
  • Installing cylinder head
  • Checking compression pressure
  • Servicing valve gear
  • Checking camshaft axial clearance
  • Removing and installing camshaft
  • Checking hydraulic bucket tappets
  • Renewing valve stem seals
  • Reworking valve seats
  • Checking valve guides

Lubrication

  • Removing and installing parts of the lubrication
  • Removing and installing sump
  • Removing and installing oil sump
  • Testing oil pressure and oil pressure switch
  • Engine oil
  • Checking oil level

Cooling system

  • Removing and installing parts of cooling
  • Parts of cooling system
  • Draining and filling cooling system
  • Removing and installing coolant pump
  • Removing and installing, checking coolant thermostat
  • Removing and installing radiator
  • Checking coolant system for leaks

Fuel supply system

  • Draining fuel tank
  • Removing and installing fuel tank
  • Checking fuel gauge sender
  • Removing and installing fuel gauge sender
  • Servicing fuel filter
  • Bleeding fuel system
  • Checking fuel system for leaks
  • Testing accelerator position sender -G79
  • Installing and adjusting accelerator position sender -G79

Charging

  • Diagram of connections for charge pressure control system
  • Checking turbocharger and charge pressure control system
  • Testing linkage and pressure unit for charge pressure control valve
  • Removing and installing turbocharger
  • Removing and installing parts of charge air cooling system
  • Removing and installing charge air cooler (intercooler)

Exhaust system

  • Removing and installing exhaust
  • Removing and installing front exhaust pipe with catalytic converter
  • Removing and installing parts of exhaust gas recicrculation system
  • Diagram of vacuum hose connections
  • Checking mechanical exhaust gas recirculation
  • Testing exhaust gas
  • Checking exhaust gas recirculation valve -N18

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Customers reviews

from Kyle on 26/02/2025
The manual helped to understand the timing belt. The step-by-step instructions allowed to replace the belt without errors and set the marks correctly. It was possible to repair the engine independently, without unnecessary expenses.
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