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Self-skid BELL B35D / B40D / B50D owners and maintenance e-manual (in Russian)

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Publisher: © "Motorist"
ISBN: 977-129-542-356-2
Number of pages: 668
Format: file PDF

About the manual

Engine type: disel

In the manual you will find

  • Self-care and maintenance instructions
  • Self-skid design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: Motorist
Categories: Dump trucks
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 977-129-542-356-2
Number of pages: 668
Format: file PDF

About the manual

Engine type: disel

In the manual you will find

  • Self-care and maintenance instructions
  • Self-skid design and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Content

Security measures

  • Safety devices
  • General safety requirements
  • Safety instructions
  • Warning labels

Work check procedure

  • Operation test
  • Performance checks - rocker switch on, engine off

Engine

  • Theoretical foundations of work
  • Engine (OM 501 LA shown)
  • Engine troubleshooting
  • Adjustments
  • Tachometer on OSD (B35D shown)
  • Idle adjustment at low and high speeds
  • Valve clearance adjustment
  • OM 501 LA engine shown
  • Adjusting retarders
  • Checks
  • Cylinder compression test
  • Fuel pump pressure test
  • Oil pump pressure test

Electrical system

  • System information
  • Wiring diagram symbols
  • CAN bus J1939
  • What is a “CAN bus”?
  • CANBUS
  • Testing the “CAN bus”
  • Checking cables
  • Check for open circuits, short circuits between wires and short circuits to ground on the CAN wiring harness
  • Main harness “CAN”
  • “CAN” short circuit to ground
  • “CAN” open circuit
  • “CAN” short circuit to positive terminal 0 - 24 volts
  • Chassis control unit (CCU2 and OEU)
  • MDU2 (control display unit)
  • MDU2 layout
  • MDU2 inputs and outputs
  • Relay
  • MDU2
  • Startup display
  • Default screen
  • To go to the main menu from the default screen
  • Main menu
  • Wire marking explanations
  • Connectors
  • Description of electrical circuits
  • SSM
  • Pilot lights MDU2
  • MDU2 instruments
  • CCU2 output characteristics
  • OEU output characteristics
  • Reference data
  • Engine trouble codes (ADM)
  • Engine fault codes (PLD-MR)
  • DM trouble codes
  • Checks
  • Checking the key switch
  • Relay
  • Diode testing
  • Tests for pneumatic system solenoids, pressure switches and sensors
  • Steering column engagement test

Transmission HD4560

  • Theoretical foundations of work
  • General descriptions
  • Critical speeds
  • Planetary gears and power flows
  • Basic laws of planetary gear sets
  • Heavy duty planetary transmission
  • Heavy duty clutch configuration
  • Transmission cross section
  • Power flow
  • Hydraulic system
  • Electromagnets
  • Hydraulic lines
  • Torque converter and lube pressure lines - brief description
  • Discharging backfill pressure
  • Pressure table and control points
  • Retarder
  • Application and load capacity
  • Inputs and outputs
  • Hydraulic retarder control
  • Checking the retarder charge pressure
  • Heavy duty retarder hydraulics
  • Heavy duty retarder hydraulics retarder enabled
  • Electronic control system
  • Gear selector pushbutton
  • RPM sensors (look different on new transmission)
  • Wiring harness
  • Range/transmit checks
  • “Do not shift gear” lamp
  • Diagnostic information
  • Diagnostic procedure
  • Transmission system fault diagnosis
  • Checking the transmission fluid level
  • Transmission control unit error codes
  • Service code diagnostics - how to use transmission code reception
  • Error code table
  • Electronic control Allison HD 4560R WTEC III
  • Settings and tests
  • Transmission warm-up procedure
  • Transmission oil cooler shrink test

Pneumatic system

  • Basics of work
  • Operation of the pneumatic system
  • Pneumatic system diagram
  • Diagnostic information
  • Diagnostic procedure
  • Pneumatic system troubleshooting
  • Settings and tests
  • Testing and adjusting the main pressure of the pneumatic system
  • Parking brake pressure test
  • Setting the parking brake
  • Basic seat function test procedures

Hydraulic system

  • Theoretical foundations of work
  • Symbols in the hydraulic system diagram
  • Articulated dump truck hydraulic operation
  • Work
  • Diagnostic information
  • Diagnostic procedure
  • Troubleshooting the hydraulic system
  • Checks
  • Installing the digital thermometer JT05800
  • Installing the JT02156A digital-to-analog pressure / temperature analyzer
  • Hydraulic oil cleaning procedure with portable filter cassette
  • Hydraulic system warm-up procedure
  • Testing loop time constants
  • Testing and adjusting the residual and compensating valves of the main hydraulic pump
  • System relief valve and lift circuit relief valve test
  • Priority valve test
  • Accumulator pressure reducing valve test and adjustment
  • Testing and adjusting the brake accumulator charging valve
  • Testing brake accumulators and brake low pressure switches
  • Pressure test and charging procedure for front and rear brake accumulators
  • Service brake valve test
  • Steering system relief valve pressure test and setting
  • Steering cylinder leak test
  • Testing and adjustment of the residual and compensating valves of the auxiliary steering pump
  • Body lowering circuit safety valve test
  • Fan drive circuit pressures, B35D and B40D
  • Checking and adjusting the fan drive control
  • Suspension calibration procedure, B50D only
  • Suspension test

Air conditioning and heating

  • Theoretical foundations of work
  • Air conditioning cycle
  • Operation of the heater core
  • Diagnostic information
  • Troubleshooting the air conditioning system
  • Location of air conditioning/heating components
  • Checks
  • Air conditioning checks
  • R134A air conditioning test
  • Working pressure troubleshooting tables
  • Frost protection control switch test
  • Air compressor clutch test
  • High/low air pressure switch test
  • Air expansion valve test
  • Expansion valve bench test
  • Refrigerant Leak Test

Maintenance Schedules

Daily or 10-hour checks

Maintenance and checks every 150 hours

  • Transmission
  • Introduction
  • Maintenance instructions
  • Lowering and raising the pallet

Maintenance and checks every 500 hours

  • Transmission
  • Introduction
  • Maintenance instructions
  • Engine
  • Transmission
  • Brakes
  • Gearbox
  • Cleaning, checking and replacing breathers
  • General check of driveline and suspension mounts
  • Transfer case breather (located under the hydraulic fluid tank)
  • Transmission breather and axle breathers
  • Cab and electrical
  • Checking, cleaning and replacing the air filter in the cab
  • Checking batteries, cleaning and tightening terminals
  • Checking electrical connectors, harnesses and braids
  • Checking working lights, reversing horn and horn
  • Recording and deleting fault codes on the menu display
  • Testing the driver's controls and instruments
  • Lubrication
  • Grease lubrication
  • Checking the grease level in the automatic lubrication system
  • Hydraulics
  • Replacing the hydraulic tank breather valve, B35D and B40D
  • Wet disc brake coolant oil reservoir (B40D only) (on top of the reservoir)

Maintenance and checks every 1,000 hours

  • Transmission
  • Introduction
  • Maintenance instructions
  • Engine
  • Replacing the transfer box filter
  • Hydraulics and Lubrication
  • Replacing the hydraulic tank breather
  • Axles, chassis and suspension
  • Checking the status of all drive shafts
  • Checking the axle oil level (B35D and B40D only)
  • Checking the final drive oil level (B35D and B40D only)
  • Axle oil change (B35D and B50D with BELL wet brakes)
  • Checking the backlash of the shock-absorbing body element

Maintenance and checks every 2,000 hours

  • Transmission
  • Introduction
  • Maintenance instructions
  • Engine
  • Hydraulics and Lubrication
  • Changing the oil in the wet disc brake cooler and filter
  • Cab, pneumatic system and electrical part
  • Replacing the air dryer filter

Maintenance and checks every 3,000 hours

  • Transmission
  • Introduction
  • Maintenance instructions
  • Hydraulics and pneumatics

Maintenance and checks every 4,000 hours

  • Transmission
  • Replacing the fan belt (B35D and B40D only)
  • Hydraulics and pneumatics
  • Introduction
  • Maintenance instructions

On-demand maintenance

  • Engine
  • Introduction
  • Maintenance instructions
  • Cab and lubrication
  • Cleaning the air conditioning filters
  • Lubrication of hinges with grease
  • Checking and cleaning all radiators

Other maintenance and checks

  • Transmission
  • Introduction
  • Maintenance instructions
  • Engine
  • Wheels
  • Electrical
  • Using the battery charger
  • Headlight adjustment
  • Operational test
  • Operation test

Troubleshooting

  • Symptoms and solutions
  • Introduction

Application

  • Datasheet OBW - ADT MK IV 001-4002-00
  • Technical Data Sheet for hydraulic cooler with fan - ADT MK IV 001-4003-02
  • Contents
  • Introduction
  • Chassis control unit software requirements
  • CCU2 headlight and control logic 001-4004-00
  • Introduction
  • The logic of the headlights and their control
  • Wiper control logic CCU2 001-4005-00
  • Introduction
  • Wiper control logic and timing
  • Air conditioning control logic 001-4006-00
  • Introduction
  • Inputs / outputs
  • Body control logic 001-4007-00
  • Introduction
  • Body control logic
  • Parking brake operation
  • Introduction

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