Dodge Sprinter since 2006, repair e-manual

Content

Introduction

• Vehicle identification number
• International symbols
• Fastener identification
• Fastener usage
• Threaded hole repair
• Metric system
• Torque references

Lubrication and maintenance

• Fluid types
• Fluid capacities
• Fluid fill / check locations
• Hoisting
• Jump starting
• Towing
• Maintenance schedules
• International symbols

Suspension

• Front suspension
• Rear suspension
• Wheel alignment

Differential and driveline

• Propeller shaft
• Rear axle

Brakes

• Brakes - base
• Hydraulic / mechanical
• Brake lines
• Brake pads / shoes
• Disc brake calipers
• Disc brake caliper adapter
• Fluid
• Fluid reservoir
• Master cylinder
• Pedal
• Power brake booster
• Rotors
• Support plate
• Parking brake
• Cable tensioner
• Brakes - ABS
• Electrical
• Front wheel speed sensor
• Rear wheel speed sensor
• Tone wheel
• Steering angle sensor
• Lateral acceleration sensor
• Yaw rate sensor
• Hydraulic control unit

Cooling

• Cooling
• Accessory drive
• Engine

Chime / buzzer

Electronic control modules

• Central timer module
• Controller antilock brake
• Engine control module
• Transmission control module

Engine systems

• Battery system
• Charging system
• Starting system

Heated systems

• Heated glass
• Heated mirrors
• Heated seats

Horn

• Horn
• Horn switch

Ignition control

• Ignition control
• Glow plug
• Glow plug relay

Instrument cluster

• Instrument cluster
• ABS indicator
• ADR indicator
• Airbag indicator
• Ambient temperature indicator
• Brake indicator
• Brake wear indicator
• Charging indicator
• Clock
• Coolant low indicator
• Engine temperature gauge
• Esp indicator
• Fuel filter clogged indicator
• Fuel gauge
• Gear selector indicator
• High beam indicator
• Low fuel indicator
• Low oil level indicator
• Maintenance indicator
• Malfunction indicator lamp
• Multi-function indicator
• Odometer
• Park brake indicator
• Seatbelt indicator
• Speedometer
• Tachometer
• Traction control indicator
• Traction control malfunction indicator
• Turn signal indicator
• Wait-to-start indicator
• Washer fluid indicator
• Water-in-fuel indicator

Lamps

• Lamps / lighting - exterior
• Backup lamp bulb
• Brake lamp switch
• Brake / park lamp bulb
• Center high mounted stop lamp
• Clearance lamp bulb
• Clearance lamp unit
• Daytime running lamp relay
• Fog lamp bulb
• Fog lamp relay
• Fog lamp switch
• Front lamp unit
• Front position lamp bulb
• Headlamp leveling motor
• Headlamp leveling switch
• High beam headlamp bulb
• License plate lamp bulb
• License plate lamp unit
• Low beam headlamp bulb
• Multi-function switch
• Park brake switch
• Rear side marker lamp bulb
• Rear turn lamp bulb
• Repeater lamp bulb
• Repeater lamp unit
• Tail lamp unit
• Turn signal relay

Power systems

• Power locks
• Power mirrors
• Power windows

Restraints

• Restraints
• Airbag control module
• Clockspring
• Driver airbag
• Front seat belt and retractor
• Front seat belt buckle
• Passenger airbag
• Passenger airbag bracket
• Rear seat belt and retractor
• Rear seat belt buckle
• Seat belt switch
• Seat belt tensioner
• Seat belt turning loop adjuster
• Side curtain airbag
• Side impact sensor

Speed control

• Speed control
• Cable
• Servo
• Switch

Vehicle theft security

• Vehicle theft security
• Intrusion sensor
• Security system module
• Sentry key remote entry module
• Siren
• Transponder key

Wipers / washers

• Wipers / washers
• Check valve
• Rain sensor
• Standard procedure
• Rain sensor control module
• Washer fluid level switch
• Washer hoses / tubes
• Washer nozzle
• Washer pump / motor
• Washer reservoir
• Wiper arm
• Wiper blade
• Wiper linkage
• Wiper motor
• Wiper relay

Wiring

• Wiring diagram information
• Component index
• Power distribution
• Fuse block
• Ground distribution
• Bus communications
• Charging system
• Starting system
• Fuel / ignition system
• Transmission control system
• Vehicle speed control
• Antilock brakes
• Vehicle theft security system
• Instrument cluster
• Horn / cigar lighter
• Air conditioning-heater
• Airbag system
• Interior lighting
• Central timer module
• Audio system
• Rear window defogger
• Front lighting
• Rear lighting
• Turn signals
• Wipers
• Trailer tow
• Navigation / telecommunications
• Power windows
• Power door locks
• Power mirrors
• Power seats
• Splice information
• Connector pin-outs
• Connector / ground / splice location
• Power distribution

Engine

• Air cleaner element
• Air cleaner housing
• Cylinder head
• Camshaft
• Cylinder head cover
• Valve stem seals
• Valve springs
• Engine block
• Crankshaft
• Crankshaft oil seal
• Flywheel
• Piston and connecting rod
• Piston rings
• Vibration damper
• Vacuum pump
• Left mount
• Right mount
• Oil
• Oil filter
• Oil jet
• Oil pan
• Oil pump
• Oil sensor
• Intake manifold
• Exhaust manifold
• Timing chain cover
• Timing chain and sprockets
• Timing chain tensioner

Exhaust system

• Exhaust system
• Catalytic converter
• Exhaust pipe
• Tailpipe
• Turbocharger system
• Charge air cooler and plumbing
• Diagnosis and testing - charge air
• Turbocharger

Frame and bumpers

• Bumpers
• Front bumper - steps
• Front fascia
• Rear bumper - step
• Rear fascia
• Frame
• Engine cradle crossmember
• Rear crossmember - transmission
• Trailer hitch

Fuel system

• Fuel system
• Fuel delivery
• Fuel injection

Steering

Transmission

• Automatic transmission - service
• Input clutches
• Input clutch
• Electrohydraulic unit
• Fluid and filter
• Freewheeling clutch
• Holding clutches
• Holding clutch
• Input speed sensors
• Oil pump
• Output shaft seal
• Park lock cable
• Pistons
• Planetary geartrain
• Shift mechanism
• Solenoid
• Temperature sensor/park-neutral contact
• Torque converter
• Torque converter hub seal

Tires / wheels

• Tires/wheels
• Tires
• Spare tire carrier
• Wheels

Body

• Bodys
• Door - front
• Doors - rear
• Doors - sliding
• Exterior
• Hood
• Instrument panel
• Interior
• Paint
• Seats
• Stationary glass
• Weatherstrip / seals
• Body structure

Heating and air conditioning

• Heating and air conditioning
• Controls-front
• Controls - rear
• Distribution - front
• Distribution - rear
• Plumbing
• Cabin heater

Emissions control

• Exhaust gas recirculation
• Valve
• Valve cooler

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