Engine DAF CF 65 / CF 75 / CF 85, repair e-manual
About the manual
diesel engine
In the manual you will find
- Self-care and maintenance instructions for the engine
- Details of the engine design and how to prevent malfunctions
- Information for a trip to the service station, if self-repair is not possible
About the manual
diesel engine
In the manual you will find
- Self-care and maintenance instructions for the engine
- Details of the engine design and how to prevent malfunctions
- Information for a trip to the service station, if self-repair is not possible
Contents
Technical data
- Engine CE
- General information
- Tightening torques
- Engine cooling system CE
- General information
- Tightening torques
- Refueling tanks
- CE engine lubrication system
- General information
- Tightening torques
- Filling volumes
- PE engine
- General information
- Tightening torques
- PE engine cooling system
- General information
- Tightening torques
- Filling volumes
- PE engine lubrication system
- General information
- Tightening torques
- Filling volumes
- XE Engine
- General information
- Tightening torques
- XE engine cooling system
- General information
- Tightening torques
- Refueling tanks
- XE Engine Lubrication System
- General information
- Tightening torques
- Refueling tanks
Diagnostics
- Traction problems
- Introduction
- Acceleration test
- Acceleration test form
- Acceleration test using DAVIE-XD
- CE engine, general
- Introduction
- Troubleshooting table, engine functions
- Troubleshooting table, vehicle functions
- Engine cooling system CE
- Introduction
- Troubleshooting table
- CE engine lubrication system
- Introduction
- Troubleshooting table
- PE / XE engine, general
- Introduction
- Troubleshooting table, engine functions
- Troubleshooting table, vehicle functions
- PE / XE engine cooling system
- Introduction
- Troubleshooting table
- XE / PE engine lubrication system
- Introduction
- Troubleshooting table
Engine CE
- Safety Instructions
- Safety instructions
- General information
- Layout of components
- Identification
- Overview drawing, timing
- Check and adjust
- Checking and adjusting the engine valve clearance
- Check and adjustment, timing
- Checking the piston protrusion
- Checking the cylinder head bolts
- Checking the flywheel
- Checking the pressure in the oil sump
- Inspection, vibration damper
- Cylinder head inspection
- Inspection, block of cylinders
- Removal and Installation
- Removal and Installation, Engine
- Removal and installation, engine mountings
- Removal and Installation, Valve Cover
- Removal and installation, valve sleeve
- Removal and installation, valve mechanism
- Removal and Installation, intake manifold
- Removal and Installation, exhaust manifold
- Removal and installation, cylinder head
- Removal and Installation, Air Compressor
- Removal - Refitting, steering pump
- Removal and installation, starter
- Removing and installing poly V-belt
- Removal and installation, generator
- Removal and installation, flywheel
- Removal - Refitting, starter ring gear
- Removal and Refitting, flywheel housing oil seal
- Removal and Installation, Flywheel Cover
- Removal and installation, vibration damper
- Removal and Installation, crankshaft sensor ring
- Removal - Refitting, engine front panel
- Removal and Installation, Camshaft Gear
- Removal and installation, timing
- Removing and installing, front crankshaft oil seal
- Cleaning
- Engine cleaning
Engine cooling system CE
- Safety Instructions
- Safety instructions
- General information
- System description, cooling system
- Component Descriptions
- Sealed cover
- Thermostat
- Fan viscous coupling
- Check and adjust
- Pressure testing
- Checking the thermostat
- Check, viscous fan coupling
- Removal and Installation
- Removal and installation, coolant pump
- Removal and installation, thermostat
- Removal and installation, fan viscous coupling
- Removal and installationion, radiator block
- Draining and filling
- Draining and filling the coolant
- Cleaning
- Cleaning the outside of the radiator / air cooler
- Cleaning the cooling system
Engine lubrication system CE
- Safety Instructions
- Safety instructions
- General information
- System description, lubrication system
- Check and adjust
- Checking engine oil consumption
- Check, lubricating oil pressure
- Oil cooler pressure test
- Removal and Installation
- Removal and installation, oil filter lubrication
- Removal and installation, oil cooler
- Removal and Installation, oil pan
- Removal and installation, lube oil pump
- Disassembly and assembly
- Disassembly and assembly of the lube oil pump
- Draining and filling
- Draining and filling engine oil
PE engine
- Safety Instructions
- Safety instructions
- General information
- Layout of components
- Identification
- Overview drawing, timing 2-3
- General assembly drawing, pump housing, camshaft drive
- Engine scrolling
- Check and adjust
- Checking and adjusting the axle valve reducer
- Checking and adjusting valve clearance
- Check and adjustment, timing
- Checking the automatic poly V-belt tensioner
- Checking and adjusting, tensioning the V-belt
- Checking the flywheel
- Cylinder head inspection
- Check engine compression pressure
- Removal and Installation
- Removal and Installation, Engine
- Removal and installation, engine mountings
- Removal and Installation, Valve Cover
- Removal and installation, valve mechanism
- Removal and Installation, Valve Bushing
- Removal and Installation, intake manifold
- Removal and Installation, exhaust manifold
- Removal and installation, cylinder head
- Removal and Installation, Air Compressor
- Removal - Refitting, steering pump
- Removal and installation, starter
- Removal and Installation, A / C Compressor V-Belt
- Removing and installing poly V-belt
- Removal and installation, generator
- Removal and installation, flywheel
- Removal - Refitting, starter ring gear
- Removal and installation, flywheel housing seal
- Removal and Installation, Flywheel Cover
- Removal and installation, vibration damper
- Removal and installation, torsional vibration damper hub
- Removal and installation, timing cover
- Removal and installation, timing cover oil seal
- Removal and installation, timing gears
- Removal and installation, timing
- Removal and installation, timing oil seal
- Cleaning
- Engine cleaning
Engine cooling system PE
PE engine lubrication system
Engine XE
XE engine cooling system
XE engine lubrication system
- Safety Instructions
- Safety instructions
- General information
- Layout of components
- System description, cooling system
- Component Descriptions
- Sealed cover
- Thermostat description
- Coolant filter
- Viscous fan clutch
- Check and adjust
- Pressure testing
- Checking the thermostat
- Check, viscous fan coupling
- Check, coolant pump radial clearance
- Removal and Installation
- Removal and installation, coolant pump
- Removal and installation, coolant filter
- Removal and installation, thermostat
- Removal and installation, fan viscous coupling
- Removal and installation, radiator unit
- Draining and filling
- Draining, filling and venting the cooling system
- Cleaning
- Cleaning the outside of the radiator / air cooler
- Flushing the cooling system
-
- Safety Instructions
- Safety instructions
- General information
- System description, lubrication system
- Check and adjust
- Checking engine oil consumption
- Check, lubricating oil pressure
- Lube Oil Cooler Pressure Test
- Removal and Installation
- Removal and installation, the filter element of the oil filter
- Removal and Installation, oil filter housing
- Removing and installing oil cooler
- Removal and Installation, oil pan
- Removal and installation, oil pump
- Removal and installation, centrifugal oil filter element
- Disassembly and assembly
- Disassembly and assembly of the oil pump
- Draining and filling
- Draining and filling the lubricating oil
- Safety Instructions
- Safety instructions
- General information
- Layout of components
- Identification
- Overview drawing, control gear
- General assembly drawing, pump housing, camshaft drive
- Engine scrolling
- Check and adjust
- Checking and adjusting the axle valve reducer
- Removing and installing valve cover
- Check and adjustment, timing
- Checking the automatic poly V-belt tensioner
- Checking and adjusting, tensioning the V-belt
- Checking the flywheel
- Cylinder head inspection
- Check engine compression pressure
- Removal and Installation
- Removal and Installation, Engine
- Removal and installation, engine mountings
- Removal and Installation, Valve Cover
- Removal and installation, valve mechanism
- Removal and Installation, Valve Bushing
- Removal and Installation, intake manifold
- Removal and Installation, exhaust manifold
- Removal and installation, cylinder head
- Removal and Installation, Air Compressor
- Removal - Refitting, steering pump
- Removal and installation, starter
- Removing and installing poly V-belt
- Removal and Installation, A / C Compressor V-Belt
- Removal and installation, FAX model, steering pump, V-belt
- Removal and installation, generator
- Removal and installation, flywheel
- Removal - Refitting, starter ring gear
- Removal and Refitting, flywheel housing oil seal
- Removal and Installation, Flywheel Cover
- Removal and installation, fan drive
- Removal and installation, vibration damper
- Removal and installation, torsional vibration damper hub
- Removal and installation, timing cover
- Removal and installation, timing cover oil seal
- Removal and installation, timing gears
- Removal and installation, timing
- Removal and installation, timing oil seal
- Cleaning
- Engine cleaning
- Safety Instructions
- Safety instructions
- General information
- Layout of components
- System description, cooling system
- Component Descriptions
- Sealed cover
- Thermostat
- Coolant filter
- Fan viscous coupling
- Electronically controlled viscous fan clutch
- Check and adjust
- Pressure testing
- Checking the thermostat
- Check, viscous fan coupling
- Check, coolant pump radial clearance
- Removal and Installation
- Removal and installation, coolant pump
- Removal and installation, coolant filter
- Removal and installation, thermostat
- Removal and installation, fan viscous coupling
- Removal and installation, radiator unit
- Draining and filling
- Draining, filling and venting the cooling system
- Cleaning
- Cleaning the outside of the radiator / air cooler
- Draining the cooling system
- Safety Instructions
- Safety instructions
- General lightdenia
- System description, lubrication system
- Check and adjust
- Checking engine oil consumption
- Check, lubricating oil pressure
- Oil cooler pressure test
- Removal and Installation
- Removal and installation, oil filter element
- Removal and Installation, oil filter housing
- Removing and installing oil cooler
- Removal and Installation, oil pan
- Removal and installation, oil pump
- Removal and installation, centrifugal oil filter element
- Disassembly and assembly
- Disassembly and assembly of the oil pump
- Draining and filling
- Draining and filling engine oil