John Deere CTS harvester, parts catalog e-manual

Content

General information

• Product information number (pin) plate
• Short block serial number identification
• Two line bar coded engine serial number plate

Engine fan, intercooler and screens

• Rotary screen drive
• Rotary screen door and screen
• Engine fan and drives
• Engine drive
• Engine coolant heater
• Intercooler and hoses
• Engine mounts and rear support
• Engine gearcase coupling with hub
• Engine crankcase oil drain
• Radiator with oil cooler, A/C condenser and air inter cooler

6076 engine (HH030)

• Torq-gard supreme and plus-50 engine oil
• Oil pan
• Engine oil cooler, housing and filter
• Engine oil pump intake
• Oil pump
• Lift straps
• Rocker arm cover
• Rocker arms, shaft and push rods
• Cylinder head and valves
• Engine oil dipstick and tube
• Camshaft and gear
• Timing gear cover and front oil seal
• Flywheel
• Crankshaft oil seal and housing
• Main and main thrust bearings
• Crankshaft
• Engine underhaul kit (std brgs)
• Engine overhaul kit(s) (STD/US BRGS, or expanded)
• Engine short block
• Complete block assembly
• Cylinder block fittings
• Coolant conditioner and engine part lubricants
• Water pump
• Water pump repair kit
• Water manifold and thermostat
• Engine coolant heater
• Intake manifold
• Turbocharger and oil lines
• Turbocharger center housing with rotating parts
• Exhaust manifolds
• Ether starting fittings
• Fuel injection nozzles and lines
• Fuel injection pump, lube line and engine controller
• Fuel injection pump housing connectors
• Fuel transfer pump
• Fuel injection nozzle
• Fuel filter and lines
• Weatherpack terminals and connectors
• Engine gasket kits
• Crankshaft damper
• Starting motor
• Starter solenoid switch
• Magnetic pick-up
• Alternator mounting bracket and adjusting strap

Fuel and air

• Fuel tank, supports, and fittings
• Electric fuel pump, water separator and fuel float
• Tank fuel lines and fittings
• Cold weather starting aid
• Fuel cooler
• Air cleaner and intake tubes
• Muffler and exhaust pipe
• Radiator and hoses
• Coolant recovery tank

Electrical

• Cab roof lights
• Cab post instrument panel
• Overhead console panel
• Cab wiring harness
• Cab dome light
• Grain tank wiring harness, light, limit switch and level monitor
• Main wiring harness
• Rear hood and module wiring harnesses
• Radio, speakers and antenna
• Windshield wiper
• Low shaft speed sensors and brackets
• Air conditioner and heater switch
• Air conditioner pressurizer fan kit
• Air conditioner, heater and air seat wiring harness
• Air conditioner and heater wiring harness
• Steering column wiring harness
• Armrest control panel
• Armrest wiring harness
• Auxiliary field lighting
• License plate lamps
• Shoe adjusting light switch
• Alternator mounting
• Bosch alternator and voltage regulator
• Alternator, sheave and belt bosch
• Side finder lights
• Grain tank dual level monitor harness and unloading auger light
• Separator fan drive adjusting motor
• Batteries, cables and holddown
• Concave adjusting motor
• Engine plugged air filter warning switch
• Harness for 6076 engine
• Inlet air temperature switch
• Deflector less harvestrak
• Harvestrak monitor system and wiring harness
• Unloading auger sensor and wiring harness
• Circuit breakers - engine compartment
• Lower harness connectors for 6076 engine
• Upper harness connectors for 6076 engine
• Electronic control unit (ECU) mounting support
• Central electronics module and circuit boards
• Revolving beacon lights
• Rear lights
• Header lights
• Headlights under cab
• Stubble height sensor
• Reel speed motor and bracket
• Reel speed control and relays
• Electrical service outlet
• Convenience outlet
• Transport warning lights
• Field lights
• Feeder house backshaft speed sensor
• Kit-convenience outlet
• Weatherpack terminals and connectors
• Electrical connector service kit
• Terminal and wiring kit
• Supplementary terminals and connectors
• Drive wheels
• High floatation drive wheels planetary final drive
• De-spaced dual wheels

Power train

• Transmission and differential housing cover, and shifter cam
• Differential gears and shafts
• Transmission pinion shaft, gears and bearings
• Transmission input shaft, gears, lube pump and bearings
• Gearshift lever and linkage
• Hydrostatic drive control cable
• Hydrostatic drive lever, cable and switch
• Transmission
• Transmission and differential housing and shifter forks
• Axle spacers
• Front axle
• Final drive
• Final drive housing and bearing cap
• Hydrostatic drive pump, front cover and shaft
• Final drive shaft shields - ring and pinion final drive
• Hydrostatic drive pump, housing, swashplate, and servo cylinders
• Hydrostatic drive piston assembly
• Hydrostatic drive charge pump
• Hydrostatic motor valve
• Hydrostatic drive displacement control valve
• Hydrostatic drive motor
• Hydrostatic drive motor kit
• Cam lobe motor
• Shaft, outer cover, bearing and seals cam lobe motor
• Inner cover
• Manifold and packing
• Quill, bearing and cover
• Carrier, pistons and cam
• Yoke, pivots and caps
• Steering arms
• Control valve
• Control valve solenoid
• Mud shields - powered rear wheels
• Hydrostatic drive oil lines and hoses, lower
• Hydrostatic drive hoses, upper
• Hydrostatic oil cooler lines and hoses
• 4-wheel drive hydraulic lines and hoses
• Hydrostatic drive motor
• Engine gearcase - hydrostatic drive pump - main hydraulic pump connecting hardware
• Return line to reservoir - 4-wheel drive

Steering and brakes

• Parking brake pedal and seal
• Brake pedals and master cylinders
• Brake lines, master cylinder and reservoir
• Brake master cylinder
• Brake shoes and drum
• Brake slave cylinder
• Brake cable support bracket
• Steering pump
• Hydraulic steering hoses
• Steering column
• Steering hoses and lines
• Steering cylinder
• Rear axle trash shield
• Rear axle support
• Fixed rear axle
• Rear axle spindle housing
• Steering tie rods
• Rear wheels

Hydraulics

• Reel fore-and-AFT hydraulic lines and hoses
• Reel lift lines and hoses
• Feeder house plumbing
• Header lift hydraulic cylinder
• Reel pump hydraulic lines and hoses
• Reel drive hydraulic lines and hoses
• Feeder house variable drive hydraulic hose
• Chaff spreader motor
• Main hydraulic filter
• Reel drive flow control valve
• Reel drive hydraulic lines and hoses
• Accumulator pressure gauge and wiring harness
• Header lift hydraulic lines and hoses
• Contour master hydraulic hoses
• Reservoir hydraulic upper return lines and hoses
• Hydraulic / hydrostatic oil reservoir and mountings
• One-half gallon dual accumulator, hose, line and mounting
• One gallon accumulator, hose, line and mounting
• Hydraulic return lines
• Charge pressure hose
• Engine gearcase pressure regulator
• Hydraulic pressure lines and hoses
• Cylinder speed hydraulic lines and hoses
• Solenoid control relief valve module
• Solenoid control valve for header lift module
• Solenoid control valve for reel lift / variable and cylinder speed
• Solenoid control valve for auger swing
• Solenoid control valve for reel fore / AFT
• Solenoid control valve for reel fore / AFT and auger swing
• Solenoid control valve for contour master
• Solenoid control valve module assembly and mountings
• Solenoid control valve brackets
• Six stack solenoid control valve module assembly and mountings
• Main hydraulic pump
• Reel / belt pickup drive pump
• Unloading auger swing cylinder lines and hoses
• Grain tank unloading drive cylinder with mounting and hose
• Unloading auger swing cylinder and mounting
• Tilt cylinder - contour master
• Tilt cylinder hoses and fittings - contour master
• Wet clutch oil cooler lines and hoses
• Oil cooler and a/c condenser
• Engine gearcase oil filter assembly
• Solenoid control valve for engine gearcase pressure regulator
• Hydraulic flat o-ring kit

Separator shell

• Tine separator module rails
• Separator frame
• Engine access door, handrails, and radiator door
• Radiator shell and seals
• Engine compartment
• Engine access platform and step
• Rear ladder and landing
• Rear ladder landing latch arm
• Rear hood
• Module mounting tracks and supports
• Rear hood access door and stop
• Rear hood door
• Separator drive side shields
• Windrow attachment
• Auger drive shields
• Mud and fan drive shields
• Drive shield
• Service access shield
• Front corner sheet
• Mud shields

Operator’s station

• Seat adjust fore-and-aft
• Retrofit seat belt kit
• Passenger seat seatbelt
• Operator’s seat seatbelt
• Operator’s seat and backrest
• Seat shrouds and training seat
• Feeder house reverser foot control
• Gearshift lever and linkage
• Cab post instrument panel
• Air conditioning and heater ducts
• Cab air filter and housing
• Cab left-hand landing and mirror
• Tool box
• Operator’s platform ladder and latch
• Operator’s pivoting platform and handrails
• Cab frame and support
• Cab glass and door
• Cab door latch
• Cab interior trim panels
• Cab rear and side seals
• Cab sound deadening, foam and seals
• Cab panels and floor mat
• Cab seat height adjuster
• Air seat suspension
• Armrest with glove box
• Armrest adjusting mechanism
• Armrest
• Cup holder
• Steering column
• Air conditioning and heater housing and filters
• Pressurizer fan and air conditioning / heater fan
• Air conditioning system
• Compressor clutch and service valves
• Compressor hardware set
• Air conditioning compressor
• Compressor clutch / stator / dust cover
• Compressor hardware set
• Compressor parts
• Heater system
• Cab hardware kit
• Cab post instrument panel
• Front variable drive sheave and mountings
• Reverser gear box

Feeder house

• Feeder house reverser foot control
• Front shaft with reverser
• Variable speed drive tightener
• Fixed speed feeder house drive tightener
• Feeder house drive shields and safety stop
• Feeder house frame and upper shaft
• Feeder house frame, tilt beam and closure plates
• Lockout assembly
• Feeder house frame and upper shaft
• Feeder house floor
• Feeder conveyor idler shaft, drum and chain
• Feeder conveyor drive chain, tightener and guides
• Feed plate latch handle
• Feeder house slip clutch
• Variable drive upper countershaft, sheaves and supports
• Feeder house return floor
• Upper drive shaft, sheave and mountings
• Contour master driveshaft
• Side feeder house dust fan belt
• Intake shield

Threshing and separation

• Concave indicator, cable and brackets
• Spike-tooth concave
• Rasp bar concave
• Rasp bar threshing cylinder
• Cylinder door
• Threshing cylinder cover
• Stripper beater drive idler
• Stripper beater
• Beater, shaft and drive belt
• Beater gearcase and sheave
• Beater cover
• Shoe grain supply auger cleanout door, handle and latches
• Shoe grain supply augers and housing
• Cleaning fans and shrouds
• Cleaning fan and shrouds
• Cleaning fan intake shields
• Precleaning chaffer
• Precleaner chaffer frame
• Grain leak kit
• Precleaner chaffer frame arms
• Chaffer element
• Chaffer element-deep tooth narrow
• Chaffer extension element
• Chaffer frame
• Sieve element
• Sieve frame
• Shaker pan
• Module assembly
• Module rear shields
• Module crank out system
• Module frame and covers
• Module front bearings and lube lines
• Module grate assembly, finger bar and filler plate
• Module tine separators
• Module gearbox, shaft and coupling

Drives

• Module drive gearcase
• Engine gearcase
• Engine gearbox to module drives
• Drive shaft, gearcase mounting and primary countershaft
• Primary countershaft gearcase
• Header electromagnetic clutch
• Slow speed cylinder drive
• Dual-range cylinder drive gearcase
• Dual-range cylinder drive tightener
• Dual-range cylinder drive intermediate shaft mounting
• Dual-range cylinder drive intermediate sheave
• Dual-range cylinder drive adjusting bracket
• Secondary countershaft drive
• Conveyor augers, sieve and chaffer drive
• Cleaning shoe and conveyor auger pivot arm drive tightener
• Separator fan drive
• Fan drive speed control linkage
• Feeder house drive tightener
• Reel / belt pickup charge pump mounting and sheave
• Straw chopper drives

Residue disposal

• Straw chopper deck, supports and fins
• Tri rotor straw chopper
• Fine cut rotor straw chopper
• Straw chopper, rotor and sheave
• Straw chopper housing and knifebank
• Straw chopper upper rear door
• Straw chopper lower door
• Straw spreader
• Upper spreader curtain
• Straw spreader door
• Chaff spreader disc
• Chaff spreader
• Chaff spreader mounting support
• Reel drive flow control valve
• Chaff spreader pump
• Lower tailings auger, shaft and tightener
• Tailings elevator housing
• Tailings elevator conveyor chain, sprockets and bearings
• Lower tailings auger chain tightener
• Upper tailings auger housing and paddle assembly
• Upper tailings auger, drive and shield
• Rear left side tailings shield
• Lube hoses
• Metric key stock kit

Clean grain elevator, grain tank and unloading auger

• Clean grain lower auger and hinged door
• Clean grain lower elevator and conveyor chain
• Upper clean grain elevator
• Upper clean grain elevator shaft, sprocket and sheave
• Folding upper clean grain loading auger housing
• Clean grain loading auger
• Folding clean grain loading auger
• Clean grain elevator drive tightener and idler
• Upper clean grain elevator shields
• Grain tank top
• Grain tank base
• Grain tank and curtains
• Grain tank extensions
• Vertical auger lower gear case
• Vertical unloading auger and charge housing
• Horizontal unloading auger swivel
• Auger swivel support and braces
• Horizontal unloading auger hub support and switch
• Horizontal unloading auger drive gear case
• Horizontal unloading auger housing
• Horizontal unloading auger
• Cross auger bearing plate
• Grain tank cross augers
• Cross auger covers and channel
• Unloading auger drive belt guide
• Grain tank sampling trough
• Unloading auger lube bank

Dial-a-matic header height control

• Hydraulic line and valve block
• Dial-a-matic header height control valve
• Electrical harness
• Alternator, secondary countershaft, feeder conveyor, shoe, straw walker and conveyor augers
• Tailings auger, beater and unloading system belts and chains

Decals, belts and chains

• Safety decals and locations
• Top decals
• Separator module safety decals

Numerical index

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