Chrysler Grand Voyager / RS Town and Country / Caravan 2001 thru 2007, repair e-manual

Content

Gas powertrain

• System coverage
• Six-step troubleshooting procedure

Identification of system

System description and functional operation

• General description
• Disclaimers, safety, warnings
• Required tools and equipment
• Glossary of terms
• Diagnostic information and procedures
• Component locations
• Connector pinouts
• Schematic diagrams

Body

• Introduction
• Identification of system
• System description and functional operation
• Disclaimers, safety, and warnings
• Required tools and equipment
• Glossary of terms
• Diagnostic information and procedures
• Component locations
• Connector pinouts
• Schematic diagrams
• Charts and graphs

Chassis

• Introduction
• Identification of system
• System description and functional operation
• Disclaimers, safety, and warnings
• Required tools and equipment
• Glossary of terms
• Diagnostic information and procedures
• Component locations
• Connector pinouts
• Schematic diagrams
• Charts and graphs

Introduction

• Body code plate
• Fastener identification
• Fastener identification
• Metric system
• Torque references
• Vehicle identification number
• Vehicle certification label

Lubrication and maintenance

• International symbols
• Fluid types
• Fluid capacities
• Fluid fill / check locations
• Maintenance
• Hoisting

Suspension

• Front suspension
• Rear suspension
• Wheel alignment

Differential and driveline

• Half shaft - front
• Half shaft - rear
• Propeller shaft
• Rear driveline module

Brakes

• Brakes - base
• Brakes - ABS

Clutch

• Master cylinder
• Modular clutch
• Slave cylinder
• Clutch disc and pressure plate
• Flywheel
• Clutch pedal
• Interlock switch
• Clutch pedal upstop switch

Cooling

• Accessory drive
• Engine
• Transmission

Audio

• Antenna body and cable
• Antenna module - export
• CD changer
• DVD player
• Instrument panel antenna cable
• Radio
• Remote switches
• Speaker
• Video screen

Chime / buzzer

Electronic control modules

• Body control module
• Controller antilock brake
• Data link connector
• Front control module
• Heated seat module
• Memory seat / mirror module
• Power liftgate control module
• Powertrain control module
• Sentry key immobilizer module
• Sliding door control module
• Transmission control module

Engine systems

• Battery system
• Charging
• Starting

Heated systems

• Heated glass
• Heated mirrors
• Heated seat system

Horn

Ignition control

• Ignition control
• Auto shut down relay
• Camshaft position sensor
• Ignition coil
• Knock sensor
• Spark plug
• Spark plug cable

Instrument cluster

Lamps

• Lamps / lighting - exterior
• Lamps / lighting - interior

Power systems

• Power liftgate system
• Power sliding door system
• Power locks
• Power mirrors
• Power seat system
• Power windows

Restraints

• Child restraint anchor
• Clock spring
• Seat belt buckle
• Seat belt height adjuster knob
• Seat belt tensioner

Speed control

Vehicle theft security

Wipers / washers

Wiring

• Wiring diagram information
• Component index
• Power distribution
• Ground distribution
• Bus communications
• Charging system
• Starting system
• Fuel / ignition system
• Transmission control system
• Vehicle speed control
• Antilock brakes
• Vehicle theft security system
• Instrument cluster
• Horn / cigar lighter / power outlet
• Air conditioning-heater
• Airbag system
• Interior lighting
• Body control module
• Message center
• Audio system
• Rear window defogger
• Overhead console
• Front lighting
• Rear lighting
• Turn signals
• Wipers
• Trailer tow
• Power windows
• Power door locks
• Power mirrors
• Power seats
• Power sunroof
• Splice information
• Connector pin-outs
• Connector / ground / splice Location
• Power distribution system

Power distribution system

• Integrated power module
• IOD fuse
• Power outlet

Engine

• Air cleaner element
• Air cleaner housing
• Cylinder head
• Camshaft oil seal
• Camshaft
• Cylinder head cover
• Intake / exhaust valves and seats
• Valve springs and seals
• Hydraulic lash adjusters
• Rocker arms
• Engine block
• Crankshaft oil seal
• Connecting rod bearings
• Vibration damper
• Engine mounting
• Oil filter
• Oil pan
• Oil pressure switch
• Intake manifold
• Exhaust manifold
• Timing belt cover
• Balance shafts and carrier

Exhaust system

• Catalytic converter
• Heat shields
• Muffler
• Resonator

Frame and bumpers

Fuel system

• Fuel delivery
• Fuel injection

Steering

• Column
• Gear
• Pump

Transmission / transaxle

• Power transfer unit
• T850 manual transaxle
• 41TE automatic transaxle
• 40TE automatic transaxle

Tires / wheels

Body

• Doors - sliding
• Decklid / hatch / liftgate / tailgate
• Exterior
• Hood
• Instrument panel
• Interior
• Paint
• Seats
• Stationary glass
• Weatherstrip / seals
• Sunroof
• Body structure

Heating and air conditioning

• Distribution
• Plumbing
• Cabin heater

Emissions control

• Evaporative emissions
• Exhaust gas recirculation

On-board diagnostics

Customers reviews