Chevrolet Volt / Opel Ampera 2012 thru 2015, repair e-manual

Content

Preface

• Introduction
• Dangers, warnings, and cautions

General information

• General information
• Specifications
• Introduction
• Diagnostic information and procedures
• Air / wind noise
• Maintenance and lubrication
• Vibration diagnosis and correction

Body hardware and trim

• Specifications
• Repair instructions
• Special tools and equipment
• Schematic and routing diagrams
• Diagnostic information and procedures
• Exterior trim
• Floor coverings and headlinings
• Instrument panel and console trim
• Interior trim and panelling

Body repair

• Specifications
• Repair instructions
• Special tools and equipment
• Schematic and routing diagrams
• Diagnostic information and procedures
• Bolted exterior body panels and closures
• Bumpers and fascias
• Collision repair
• Frame and underbody

Body systems

• Specifications
• Repair instructions
• Special tools and equipment
• Schematic and routing diagrams
• Diagnostic information and procedures
• Fixed and movable windows
• Horns
• Lighting
• Mirrors
• Vehicle access
• Wipers and washers

Brakes

• Specifications
• Repair instructions
• Special tools and equipment
• Schematic and routing diagrams
• Diagnostic information and procedures
• Antilock brake system
• Disc brakes
• Brake pad
• Brake calliper
• Front disc brake mounting and hardware
• Rear disc brake mounting and hydraulic brakes
• Hydraulic brakes
• Master cylinder
• Brake fluid
• Brake pipe
• Front brake hose
• Rear brake hose
• Park brake

Diagnostic overview, starting point, and programming

• Repair instructions
• Vehicle diagnostic information

Driveline / axle

• Specifications
• Repair instructions
• Special tools and equipment
• Schematic and routing diagrams
• Wheel drive shafts

Driver information and entertainment

• Specifications
• Repair instructions
• Special tools and equipment
• Schematic and routing diagrams
• Mobile, entertainment, and navigation
• Displays and gauges

Engine

• Engine controls / fuel – 1.4l
• Cruise control
• Schematic and routing diagrams
• Special tools and equipment
• Repair instructions
• Specifications
• Flushing
• Cooling system draining and filling
• Engine cooling
• Air cleaner
• Knock sensor
• Crankshaft position sensor
• Camshaft position actuator solenoid valve
• Spark plug
• Ignition coil
• Evaporative emission system
• Evaporative emission canister
• Fuel injection fuel rail
• Fuel level sensor
• Fuel feed pipe
• Fuel tank
• Fuel pressure gauge
• Throttle body
• Accelerator pedal position sensor
• Heated oxygen sensor
• Manifold absolute pressure sensor
• Mass airflow sensor with inlet air temperature sensor
• Throttle/idle learn Engine coolant temperature sensor
• Radiator
• Cooling fan and shroud
• Engine coolant thermostat
• Water pump
• Radiator air lower baffle and deflector
• Engine electrical
• Engine exhaust
• Exhaust manifold with catalytic converter
• Catalytic converter
• Exhaust resonator replacement
• Exhaust pipe heat shield replacement
• Exhaust rear silencer
• Engine mechanical – 1.4l
• Engine mount
• Camshaft timing chain
• Timing chain tensioner
• Hydraulic valve
• Cylinder head
• Oil pan
• Crankshaft
• Exhaust camshaft
• Camshaft cover
• Sump
• Camshaft sprocket
• Intake camshaft
• Exhaust camshaft
• Piston, conne
• Oil filter

HVAC

• Specifications
• Repair instructions
• Special tools and equipment
• Schematic and routing diagrams
• Heating, ventilation, and air conditioning
• Heater inlet hose
• Heater outlet hose
• Heater inlet pipe
• Passenger compartment air filter
• Air distributor case
• Instrument panel
• Floor front air outlet duct
• Windscreen defroster nozzle
• Side window defogger outlet duct
• Mode valve lever
• Heater coolant heater heat shield
• Heater core
• Heater coolant heater air supply hose
• HVAC - automatic

Hybrid / EV

• Specifications
• Repair instructions
• Special tools and equipment
• Schematic and routing diagrams
• Hybrid / EV controls
• Hybrid / EV cooling
• Hybrid / EV energy storage
• Plug-in charging

Power and signal distribution

• Specifications
• Repair instructions
• Special tools and equipment
• Schematic and routing diagrams
• Data communications
• Power outlets
• Wiring systems and power management

Safety and security

• Specifications
• Repair instructions
• Special tools and equipment
• Schematic and routing diagrams
• Immobilizer
• Object detection
• Seat belts
• Supplemental inflatable restraints
• Theft deterrent

Seats

• Specifications
• Repair instructions
• Special tools and equipment
• Schematic and routing diagrams
• Seat hardware, trim, and upholstery
• Seat heating and cooling

Steering

• Specifications
• Repair instructions
• Special tools and equipment
• Schematic and routing diagrams
• Power steering
• Steering linkage
• Steering gear
• Power steering
• Steering wheel and column

Suspension

• Specifications
• Repair instructions
• Special tools and equipment
• Schematic and routing diagrams
• Front suspension
• Rear suspension
• Suspension general diagnosis
• Tire pressure monitoring
• Tyres and wheels
• Wheel alignment

Transmission

• Specifications
• Repair instructions
• Special tools and equipment
• Schematic and routing diagrams
• Automatic transmission – 4et50
• Auxiliary fluid pump control module
• Transmission control lever knob
• Automatic transmission range selector lever
• Range selector lever cable
• Transmission fluid
• Control valve body
• Transmission mount
• Control valve body cover
• Case extension
• Case cover
• Piston
• Manual shift shaft seal
• Input sun gear thrust bearing
• Case cover
• Front wheel drive shaft bearing
• Front differential drive pinion gear
• Front differential carrier
• Park pawl and manual shift shaft
• Torque dampener
• Holding fixture
• Shift lock control

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