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Content

Introduction

Emergency response

  • Warning triangle
  • Hazard warning lights
  • Mobile toolbox
  • Check tire pressure
  • Wheel replacement
  • Recommendations for a car in a difficult situation
  • Starting the engine with auxiliary starting cables
  • Fuses
  • Lamps
  • Tow
  • Special driving conditions

Daily checks and troubleshooting

Winter car operation

A trip to the service station

Operation and maintenance instructions

  • Technical data
  • Controls, dashboard, interior equipment
  • Care and cleaning
  • Car maintenance (check and filling)

Consumables for maintenance

Cautions and safety precautions when working on a car

Basic tools, measuring instruments and methods of working with them

  • Basic set of necessary tools
  • Methods of working with measuring instruments

Engine mechanical

  • General information
  • Car service
  • Engine assembly, engine mounts
  • V-ribbed belt and its tensioner
  • Timing gear, front engine covers
  • Cylinder head and its elements
  • The cylinder block and its elements
  • Service data and specification

Cooling system

  • General information
  • Car service
  • Replacing system elements
  • Service data and specification

Lubrication system

  • Description and precautions
  • Car service
  • Replacing system elements
  • Service data and specification

Power system

  • Description and precautions
  • Car service
  • Fuel rail and nozzles
  • Fuel pump, fuel lines, fuel tank and fuel filter
  • Fuel vapor recovery system (EVAP)
  • Service data and specification

Engine management system

  • Description and precautions
  • Engine control module (ECM)
  • Accelerator pedal / accelerator pedal position sensor
  • Throttle and engine control sensors
  • Service data and specification

Intake and exhaust system

  • Description
  • Distribution and filtration of intake air
  • Intake / exhaust manifolds
  • Turbocharger
  • Release system
  • Service data and specification

Electric equipment of the engine

  • Description
  • Ignition system
  • Starter
  • Charging system
  • Cruise control system
  • Service data and specification

Grip

  • General view of the system and description
  • Clutch release air
  • Clutch master cylinder, clutch slave cylinder / release bearing, brake pedal
  • Clutch assembly
  • Service data and specification

Manual gearbox

  • Description
  • Car service
  • Removing and installing gearbox
  • Gearbox disassembly and assembly
  • Shift lever and gear shift cable
  • Service data and specification

Robotic gearbox

  • Description
  • Description and precautions
  • Car service
  • Removing and installing gearbox
  • Shift lever and gear shift cable
  • Transmission oil cooling
  • Service data and specification

Drive shafts

  • Description
  • Drive shafts complete
  • Service data and specification

Pendant

  • General information
  • Front suspension
  • Rear suspension
  • Wheels and tires
  • Checking and adjusting wheel alignment
  • Tire pressure monitoring system
  • Service data and specification

Brake system

  • Repair precautions
  • General view of the system and description
  • Brake service
  • Components of the brake system
  • Front brakes
  • Rear brakes
  • Parking brake system
  • Anti-lock braking system (abs) / electronic stability control (ESP)
  • Service data and specification

Steering

  • General view of the system, description and precautions
  • Car service
  • Steering wheel, steering column and its elements
  • Steering gear, steering gear elements
  • Power steering system
  • Service data and specification

Body

  • General information
  • Body panels
  • Hood / doors
  • Exterior body cladding
  • Rearview mirrors
  • Bumpers
  • Facing (decoration) of the cabin
  • Dashboard and its elements
  • Seats, complete
  • Glass and power windows
  • Handles, locks and latches
  • Ceiling hatch
  • Body dimensions and clearances
  • Service data and specification

Passive safety system (SRS)

  • General view of the system, description and precautions
  • Passive safety central control unit (SRS-ECU)
  • Airbag modules and contact disk
  • Side impact sensor
  • Seat belts
  • Disposal of pyrotechnic elements of the passive safety system
  • Service data and specification

Heating, ventilation and air-conditioning system (HVAC)

  • Description and precautions
  • Checking and maintaining the air conditioning system
  • Control panel for heating, ventilation and air conditioning
  • Elements of air conditioning, ventilation and heating
  • Service data and specification

Electrical equipment and electrical systems of the car

  • Wipers and washers
  • Lighting devices
  • Audio and navigation system
  • Sound signal
  • Instrument cluster
  • Body control module (BCM) and gateway
  • Parking assistance system
  • Panoramic view system
  • Anti-theft system
  • Keyless entry system
  • Service data and specification
  • General wiring diagrams
  • Wiring diagrams
  • Charging and starting system
  • 1.5T engine management system
  • 2.0T engine management system
  • Anti-theft system
  • Cooling fan (1.5T engines)
  • Cooling fan (2.0T engines)
  • Anti-lock braking system (ABS) / electronic stability control (ESP)
  • Air conditioning control system (with manual control) (1.5T engines)
  • Air conditioning control system (with manual control) (2.0T engines)
  • Air conditioning control system (automatic control) (1.5T engines)
  • Air conditioning control system (automatic control) (2.0T engines)
  • Instrument cluster
  • Keyless entry system (1.5T engines)
  • Keyless entry system (2.0T engines)
  • Automatic headlight range control
  • Headlights - halogen
  • Headlights - xenon
  • Parking lights, license plate lights and taillights
  • Fog lights / lanterns
  • Stoplights (1.5T engines)
  • Stoplights (2.0T engines)
  • Direction indicators and alarms
  • Interior lighting
  • Wipers and washers
  • Exterior mirrors and heating
  • Power windows
  • Sound signal
  • Car security and central locking
  • Ceiling hatch
  • Passive safety system (two airbag modules)
  • Passive safety system (eight airbag modules)
  • Audio system with navigation system
  • Audio system with MP3 receiver
  • Parking assistance system
  • Cigarette lighter and inside rearview mirror
  • Heated seats (1.5T engines)
  • Heated seats (2.0T engines)
  • Electronic parking brake (EPB)
  • Tire pressure monitoring system
  • Gear shift (robotic gearbox)
  • Gearbox control system (robotic gearbox)
  • Data bus and diagnostic connector (without gateway) (1.5T engines)
  • Data bus and diagnostic connector (without gateway) (2.0T engines)
  • Data bus and diagnostic connector (with gateway)
  • Panoramic view system
  • Power distribution - relay and fuse box in the engine compartment (1.5T engines)
  • Power distribution - relay and fuse box in the engine compartment (2.0T engines)
  • Power distribution - relay and fuse box in the passenger compartment (1.5T engines)
  • Power distribution - relay and fuse box in the passenger compartment (2.0T engines)

Explanatory dictionary

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Heating, ventilation and air conditioning control panel Zotye T600 with 2013

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