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Contents

Introduction

Actions in emergency situations

  • Emergency flashing lights
  • Starting battery overload
  • Start from auxiliary battery
  • Emergency mode; starting and moving the vehicle with emergency mode activated
  • Overheating of the engine and drive system
  • Towing and evacuation of a car
  • Additional tool kit
  • Actions in case of tire damage
  • Replacing lamps
  • Replacing fuses
  • Replacing windshield wiper blades

Daily checks and troubleshooting

Operating a car in winter

A trip to the service station

Operating and maintenance instructions

  • Vehicle technical information
  • Controls, instrument panel, interior equipment
  • Car body and interior care
  • Car maintenance

Consumables for maintenance

Warnings and safety rules when working on a vehicle

Basic tools, measuring instruments and methods of working with them

  • Basic set of necessary tools
  • Methods of working with measuring instruments

Mechanical part of the engine (gasoline engines)

  • General information
  • Car service
  • Engine assembly, engine mounts
  • Accessory drive belt, accessory drive belt tensioner
  • Timing belt
  • Cylinder head and its elements
  • Elements of the cylinder block
  • Service data and specification

Mechanical part of the engine (diesel engines)

  • General information
  • Car service
  • Engine assembly, engine mounts
  • Accessory drive belt, accessory drive belt tensioner
  • Timing belt
  • Cylinder head and its elements
  • Elements of the cylinder block
  • Service data and specification

Cooling system

  • General information
  • Car service
  • Replacement of system elements
  • Service data and specification

Lubrication system

  • General information
  • Checking the oil pressure
  • Replacement of system elements
  • Service data and specification

Power system

  • General information
  • Car service
  • Fuel tank, fuel tank elements, fuel filter
  • Elements of the power system in the engine compartment
  • Service data and specification

Engine management system

  • Accelerator pedal (AP)
  • Engine control module (ECM)
  • Throttle valve (ETA)
  • System sensors
  • Service data and specification

Intake and exhaust system

  • Intake system
  • Exhaust system
  • Air charging system
  • Components for reducing exhaust gas toxicity
  • Service data and specification

Engine electrical equipment

  • Ignition system (vehicles with gasoline engines only)
  • Pre-heating system (vehicles with diesel engines only)
  • Starter
  • Generator and its elements
  • Rechargeable batteries and their elements
  • Special tools and devices

Clutch

  • Removing air from the clutch system
  • Clutch disc
  • Clutch master and slave cylinders
  • Clutch pedal
  • Service data and specification

Manual transmission

  • General information
  • Manual transmission oil
  • Manual transmission assembly
  • Gear shift drive
  • Various gearbox elements
  • Service data and specification

Automatic transmission

  • General information
  • Automatic transmission oil
  • Automatic transmission assembly
  • Shifting and controlling gears
  • Various gearbox elements
  • Service data and specification

Transfer case (PTU)

  • General information
  • Transfer case oil
  • Transfer case assembly
  • Transfer case seals
  • Service data and specification

Drive shafts and final drive

  • Drive shafts
  • Cardan shaft
  • Rear final drive (RDU) and its elements
  • Electronic all-wheel drive clutch (AOC) and its elements
  • Service data and specification

Suspension

  • General information
  • Car service
  • Front suspension components
  • Rear suspension components
  • Suspension module (SUM) and height sensors
  • Service data and specification

Brake system

  • General information
  • Car service
  • Brake system components
  • Front brakes
  • Rear brakes
  • Parking brake
  • Anti-lock braking system (ABS)
  • Service data and specification

Steering

  • General information
  • Steering column and its elements
  • Steering mechanism and its elements
  • Special tools and devices

Body

  • General information
  • Interior
  • Exterior
  • Body clearances and dimensions
  • Special tools and devices

Passive Restraint System (SRS)

  • Safety precautions when working with the system
  • Airbag modules
  • Passive safety system control unit
  • Collision sensors
  • Seat belts
  • Disposal of pyrotechnic elements of the passive safety system
  • Service data and specification

Air conditioning, heating and ventilation (HVAC) system

  • General information
  • Air conditioning, heating and ventilation system control
  • Heating and ventilation system
  • Air conditioning system
  • Service data and specification

Electrical equipment and vehicle electrical systems

  • Chassis equipment CAN bus: power supply and ground
  • Transmission CAN bus
  • Transmission CAN bus: power supply and ground
  • Engine: power supply and ground. NOx reduction control module (NRCM)
  • Engine: power supply and ground
  • Body CAN bus: power supply and ground
  • Body CAN bus. Headlight control units: left (HCML) and right (HCMR)
  • Interior lighting: power supply and ground
  • Electrical circuits
  • Service data and specification
  • Vehicle controls and auxiliary electrical equipment
  • Infotainment / audio system
  • Windshield wipers and washers
  • Lighting
  • Chassis equipment CAN bus
  • Bodywork CAN bus: power supply and ground
  • Bodywork CAN bus
  • FlexRay: power supply and ground
  • FlexRay
  • Automatic transmission: power supply and ground
  • Automatic transmission
  • Infotainment and multimedia: power supply and ground
  • Infotainment and multimedia system
  • Steering
  • Sound signals and speakers
  • Cruise control
  • Cruise control: power supply and ground
  • Electronic stability control: power supply and ground
  • Parking assistance system: power supply and ground
  • Crash protection: power supply and ground
  • Preventing a collision and car leaving the roadway: power supply and “ground”
  • Socket
  • Tailgate servo
  • Visualization of information for the driver
  • Radio: power supply and ground
  • Radio
  • Ethernet: power supply and ground
  • Ethernet connections
  • Navigation with Internet connection
  • Locks and alarm
  • Automatic engine stop and start system (“Start-Stop”): power supply and ground
  • 12-volt system
  • Starting the engine: power supply and ground

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Diesel engine timing belt Volvo XC40 since 2018

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