Contents

Instruction manual for cars

• Control panel
• Keys
• Remote control
• Side sliding doors
• Front doors
• Fuel tank cap
• Tailgate
• Hood
• Dashboard. Control lamps
• On-board computer
• Steering wheel
• Rearview mirrors
• Interior heating and ventilation
• Air conditioner
• Automatic air conditioner
• Inflatable airbag
• Height adjustment of the seat belt anchorage
• Front retractable sunroof
• Trunk shelf (5-seat option)
• Window regulators
• Starting the engine
• Window vents
• Engine start blocking
• Introduced a code change

Maintenance

• General provisions and recommendations
• Jacking up the car
• Threaded connections
• Maintenance - works

Engine repair

• Specifications
• General description
• Power unit - removal and installation
• Pegeot 806 engine, Pigeot Expert - disassembly
• Engine Feat Ulisse, Fiat Scuda - complete disassembly
• Lanchia Zeta engine - assembly
• Cylinder head - removal and installation
• Gas distribution mechanism - bulkhead
• Gas distribution mechanism - assembly
• Valve clearance - adjustment
• Pistons and connecting rods - disassembly, inspection and assembly
• Cylinder block citroen jumpy
• Crankshaft and flywheel - removal, inspection and installation
• Toothed belt - removing and installing
• Using special tools to adjust the timing
• Compression - check
• Diesel engines - removal and installation
• Diesel engine - disassembly and assembly
• Dismantling a 2.1 liter engine
• 2.1 liter diesel engine assembly
• Cylinder head - removal and installation
• Valve clearance - adjustment (1.9 liter engines only)
• Pistons and connecting rods - removal, inspection and assembly
• Crankshaft
• Toothed belt - removing and installing
• Engine lubrication system
• Oil pump - removal and installation
• Oil filter
• Oil cooler
• Oil pressure - check
• Leaking engine oil

Cooling system

• Specifications
• General description and precautions
• Coolant - draining and filling
• Radiator - removal and installation
• Water pump - removal and installation
• Thermostat
• Coolant
• Thermal switches
• Radiator blower fan
• Coolant hoses

Fuel injection system - petrol engines

• Specifications
• General description and precautions
• Fuel injection systems at a glance
• Accelerator cable - adjustment
• Gas turbine supercharger

Power system - diesel engines

• Specifications
• General description
• Precautions when working on the diesel engine power system
• Injectors - removal and installation
• Glow plugs - removal and installation
• Fuel filter - filter element replacement, condensate removal
• High pressure fuel pump - adjustment

Exhaust system

• General description
• Exhaust system - removal and installation
• Catalyst

Ignition system

• Safety measures when working with ignition systems
• Ignition coil
• Ignition system components
• Spark plugs

Clutch

• Specifications
• General description
• Clutch - removal, repair and installation
• Clutch release bearing

Transmission

• Specifications
• Manual transmission - general information
• Gearbox - removal and installation
• Transmission oil - check and replace

Braking system

• Specifications
• General description
• Front disc brakes
• Rear drum brakes
• Disc brake mechanism of rear wheels - removal, installation, replacement of brake pads
• The main brake cylinder - removal, installation and repair
• Vacuum brake booster
• Brake system - bleeding
• Parking brake - adjustment
• Brake force regulator
• Vacuum pump
• ABS system

Suspension and steering

• Specifications
• Front suspension
• Suspension strut - removal, installation and bulkhead
• Front wheel hub and hub bearing - removing
• Lower wishbone - removal and installation
• Rear suspension - removal and installation
• Rear wheel hubs and hub bearing - removal and installation
• Drive shafts - removal, installation and repair
• Drive shaft support bearing
• Steering gear - removal, installation and repair
• Steering gear neutral
• Tie rod ends - replacement
• Wheel alignment Fiat Ulyse, Feat Shcudo
• Steering wheel - removal and installation
• Power steering - draining and filling fluid, removing air

Electrical system

• Specifications
• General description
• Battery - removal, installation and inspection
• Generator - check, removal and installation, repair
• Starter - check, removal and installation, repair
• Lighting - replacement, removal and installation of bulbs
• Front glass cleaner
• Instrument cluster
• Troubleshooting
• Wiring diagrams

Appendix 1: Electronic engine management system (EMS) Bosch Motronc MP 3.2

• Introduction
• Ignition systems
• Sensors
• Actuators
• Fuel injection system
• Catalytic converter and emission control system

Appendix 2: Magnet engine management system - Marell (MM)

• Introduction
• Ignition systems
• Sensors
• Actuators
• Fuel injection system
• Catalytic converter and emission control system

Appendix 3: Vehicles with DW10ATED / DW10ATED4 diesel engines

• Specifications
• General information
• Cylinder head - removal and installation
• Connecting rod-piston group - removal, check and installation
• Timing belt - removal and installation
• Engine - removal and installation
• Power system components - removal and installation
• Fuel system components - removal and installation

Basic electrical diagrams (wiring diagrams)