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Emergency response and daily checks

  • Actions in emergency situations
  • Daily checks

Vehicle operation

  • General information about the car
  • Devices and controls
  • Lighting
  • Optional accessories

Mechanical part of the engine

  • General information
  • Car service
  • Engine assembly
  • Timing timing belt
  • Cylinder head
  • Engine block and crank mechanism
  • Chain drive timing (Z14XEP)
  • Appendix to chapter

Cooling system

  • General information
  • Charge and bleed air from the cooling system
  • Checking the tightness of the cooling system
  • Replacing the radiator
  • Removing and installing coolant temperature sensor
  • Checking the technical condition of the cooling system components

Lubrication system

  • Testing operations
  • Replacement operations
  • Appendix to chapter

Power system

  • General information
  • Repairs
  • Appendix to chapter

Engine management system

  • General information
  • Programming volatile memory
  • Repairs
  • Appendix to chapter

Intake and exhaust systems

  • Repairs
  • Appendix to chapter

Engine electrical equipment

  • General information
  • Starting system
  • Charge system
  • Pre-heating system for diesel engines


  • General information
  • Procedure for bleeding hydraulic clutch
  • Removing and installing clutch discs
  • Appendix to chapter


  • General information
  • Manual transmission
  • Automatic transmission
  • Appendix to chapter

Drive shafts and final drive

  • General information
  • Semiaxes
  • Differential
  • Appendix to chapter


  • General information
  • Wheel alignment checks
  • Front axle
  • Rear axle
  • Appendix to chapter

Brake system

  • General information
  • Replacement of a brake liquid, removal of air from brake system and check of tightness
  • Master cylinder
  • Front brake
  • Rear brake
  • Brake force regulator
  • Parking brake system
  • Anti-lock braking system
  • Appendix to chapter


  • General information
  • Refueling hydraulic steering system and air removal
  • Check / adjust the position for straight-line traffic
  • Steering gear
  • Steering wheel
  • Appendix to chapter


  • General information
  • Salon
  • Exterior body elements
  • Body dimensions
  • Appendix to chapter

Passive security

  • General information
  • Seat belt
  • Airbags

Air conditioner and heater

  • General information
  • Air conditioner and heater


  • Index of components on electrical circuits and color designation of wires
  • Abbreviations on schemas
  • Electroschemes
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Annex to the chapter on the intake and exhaust system Opel Astra / Chevrolet Viva with 2004

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