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Content

Technical description

  • General
  • Specifications
  • Passport details of the car

Equipment and controls

  • Car Keys, immobilizer and power pack remote control
  • Operation of the remote control of the electric package
  • System operation in security mode
  • Resynchronization of key codes
  • Controller for the control of the exterior rearview mirror
  • Ignition switch (lock)
  • instrument cluster
  • Switches
  • Switches in the dashboard
  • Control unit for beam direction and instrument lighting
  • Heating, ventilation and air conditioning control unit
  • Shifter
  • Management of the dispenser box
  • Steering wheel adjustment handle
  • seat Belts

Safety and maintenance

  • Maintenance
  • The location of the main units and units of the car
  • Car inspection
  • Maintenance regulations
  • Wheels and tires check
  • Checking fluid levels in windshield washers and luggage compartment glass
  • Replacing windscreen wiper blades and luggage door glass
  • Checking the oil level in the crankcase of the engine crankcase
  • Replacing engine oil and oil filter
  • Checking the level and topping up the coolant
  • Coolant replacement
  • Checking the oil level in the gearbox
  • Transmission oil change
  • Checking the oil level in the transfer case
  • Replacing the oil in the transfer case
  • Checking the oil level in the front axle gearbox
  • Front axle gear oil replacement
  • Checking the oil level in the rear axle gearbox
  • Rear axle gear oil replacement
  • Checking the fluid level in the brake fluid reservoir
  • Pumping the brake hydraulic system, replacing the fluid
  • Checking the fluid level in the clutch hydraulic reservoir
  • Clutch hydraulic pump pumping, fluid replacement
  • Checking the fluid level in the power steering tank
  • Vacuum brake booster performance test
  • Checking the condition of the front wheel brake mechanisms
  • Checking and adjusting the clearance in the front wheel hub bearings
  • Checking the condition of the rear wheel brakes
  • Parking brake adjustment
  • Adjusting the position of the brake switch
  • Performance test and adjustment of rear brake pressure regulator drive
  • Checking the condition and replacement of the drive belt of the auxiliary units
  • Air conditioning compressor belt check & replacement
  • Checking and replacing spark plugs
  • Replacing the fuel filter
  • Replacing the air filter replacement element
  • Replacement of the external air cleaner filter of the heating, ventilation and air-conditioning system
  • Checking the condition of the suspension and transmission
  • Lubrication of cardan shaft cross bearings
  • Steering status check
  • Replacement of oxygen concentration sensors
  • Battery maintenance
  • Adjusting the direction of the headlight beams

Troubleshooting

  • Engine and its systems
  • Transmission, chassis, steering and brakes
  • Electrical equipment
  • Body
  • Ventilation and air-conditioning heating system

Engine

  • Design description
  • Replacing the cylinder head cover gasket
  • Removing the hydraulic timing chain tensioner
  • Replacing the oil pressure sensor sensor
  • Removal of oil supply pipe to hydraulic timing chain tensioner
  • Replacing the auxiliary drive belt rollers
  • Removing the oil supply ramp to the hydraulic levers of the valve arms
  • Removal of camshaft and levers of actuation of valves
  • Replacing the timing chain actuator
  • Replacing the hydraulic support levers of the valve drive
  • Replacing oil reflector caps
  • Replacing the crankshaft front seal
  • Replacing the crankshaft rear seal
  • Replacing the oil filter bracket o-rings
  • Removing the generator bracket
  • Oil pump drive gear removal
  • Removing the timing chain and sprocket sprocket
  • Removing the oil pump drive shaft
  • Replacing the receiver gasket
  • Replacement of intake pipe gasket and exhaust manifold
  • Cylinder head gasket replacement
  • Disassembly and assembly of the cylinder head
  • Crankcase ventilation system oil removal
  • Replacing power bearing supports
  • Replacing the crankcase gasket
  • Oil pump removal
  • Disassembly and assembly of the oil pump
  • Dismantling of connecting rod and piston group (SHG)
  • Removing and installing the engine
  • Disassembly and assembly of the engine
  • Engine management system
  • Design description
  • Operation of the control system
  • Removing the controller
  • Replacing the relays and fuses of the engine control system
  • Removing the immobilizer control unit
  • Removing the crankshaft position sensor
  • Phase sensor removal
  • Removing the coolant temperature sensor
  • Throttle position sensor removal
  • Removing the mass air flow sensor
  • Detonation sensor removal
  • Removing the car speed ​​sensor
  • Ignition coil removal

Power System

  • Design description
  • Removing and disassembling the fuel module
  • Removal of fuel rail and injectors
  • Air intake sleeve removal to throttle assembly
  • Removing the air filter
  • Removing the throttle assembly
  • Idling regulator removal
  • Removal of bulk pipe with gravity valve
  • Removing the fuel tank
  • Removal of elements of the vapor capture system
  • Throttle actuator removal, cable replacement
  • Checking the pressure in the engine power system

Cooling system

  • Design description
  • Replacing the coolant temperature sensor sensor
  • Replacing the thermostat
  • Removing the expansion tank
  • Removing the radiator
  • Removing the radiator fan
  • Removing the coolant pump
  • Exhaust system
  • Design description
  • Removal of the receiving pipe
  • Removal of catalytic converter with optional muffler
  • Removing the main muffler

Transmission

Clutch

  • Design description
  • Clutch hydraulic tank removal
  • Clutch master cylinder removal
  • Clutch hydraulic drive cylinder removal
  • Clutch hydraulic hose removal
  • Replacing the clutch housing and slave disc
  • Clutch release mechanism removal

Transmission

  • Design description
  • Primary shaft seal replacement
  • Secondary shaft seal replacement
  • Removing and adjusting the gear selector drive
  • Disassembling the gear selector drive
  • Removing the gearbox
  • Removing the front bearing of the primary transaxle shaft
  • Disassembly and assembly of the gearbox

The intermediate shaft

  • Design description
  • Removal of the intermediate shaft
  • Replacing elastic sleeve
  • Replacing the shaft coupling shaft and clutch flange
  • Replacement hinge cover
  • Replacement of the joint of equal angular speeds

Handout box

  • Design description
  • Replacing shaft shaft seals
  • Removing the speed ​​sensor drive case
  • Removing the transfer box suspension brackets
  • Replacing the differential lock lamp switch
  • Removing the transfer box
  • Disassembly and assembly of the transfer case

Drive axle drive shafts

  • Design description
  • Removing the PTO shaft
  • Shaft drive shaft removal
  • Disassembly and assembly of the universal joint
  • Removing the CV joint from the drive shaft of the drive axle

Front Bridge

  • Design description
  • Drive gear replacement
  • replacing the drive shaft bearing and seal
  • Removing the front axle gear
  • Disassembly and assembly of the front axle gearbox

Front wheel drive

  • Design description
  • Removing front wheel drive
  • Removing and installing the outer hinge
  • Removing and disassembling the inner hinge

Rear bridge

  • Design description
  • Shaft removal and oil seal replacement
  • Wheel bearing stud replacement
  • Replacing the main gear drive gear
  • Removing the rear axle gear
  • Rear axle gearbox disassembly and assembly

Front Suspension

  • Design description
  • Front wheel mounting angles
  • Removing the shock absorber
  • Removing the top ball bearing
  • Removing the lower ball bearing
  • Removal of the spring and its lower support cup
  • Removing the upper arm, replacing the silent blocks
  • Lower lever removal, replacement of silent blocks
  • Removing the cross-stabilizer
  • Stretching removal
  • Crossbar removal
  • Replacing the Hub Bearings

Rear suspension

  • Design description
  • Removing the shock absorber
  • Spring removal
  • Removing the top longitudinal rod
  • Removing the bottom line
  • Removing the barbell
  • Removing the rear axle beam

Steering

  • Design description
  • Side lift removal
  • Replacement of anti-dust caps and steering tips
  • Removing medium traction
  • Removing the pendulum lever bracket
  • Removing the steering wheel
  • Removing the steering column
  • Pumping the power steering system
  • Removing the steering gear
  • Removing the power steering tank
  • Removing the power steering radiator
  • Removing the power steering pump

Brake system

  • Design description
  • Replacing the front brake pads
  • Replacing rear brake pads
  • Removing the master brake cylinder tank
  • Removing the master brake cylinder
  • Vacuum brake booster removal
  • Replacement of tee and brake tubes
  • Disassembly of the front brake mechanism
  • Replacing the front brake hose
  • Replacing the rear wheel cylinder
  • Removing the rear brake hose
  • Removing the rear brake pressure regulator and its drive
  • Parking brake system elements removal

Electrical equipment

  • Design description
  • Fuses and relays replacement
  • Removing the mounting block
  • Removal and disassembly of the ignition switch
  • Removing the battery
  • Generator check
  • Removing the generator
  • Disassembly and assembly of the generator
  • Starter removal and verification
  • Disassembling and assembling the starter
  • Replacing the headlamp lamp
  • Removing the headlamp, replacing the glass
  • Fog lamp replacement
  • Removing the fog lamp
  • Removing lateral turn signal, lamp replacement
  • Removing the reverse light switch
  • Removing the brake signal switch
  • Rear lamp replacement, flashlight removal
  • Removing the rear license plate light, replacing the lamp
  • Replacement of the front ceiling lamp ceiling lighting, removing the ceiling
  • Removing the interior ceiling lighting, replacing the lamp
  • Removing the lantern lighting box, replacing the lamp
  • Removing the luggage compartment lighting ceiling, replacing the lamp
  • Removing the toggle switches
  • replacement of switches and regulators
  • Replacing the ambient air temperature sensor
  • Beep
  • Removing the power pack remote control unit
  • Replacing the car key remote control with battery
  • Removing the windscreen cleaner
  • Removing the luggage door glass cleaner
  • Removing the windshield washer pump
  • Removing the instrument cluster, replacing the lamps

Body

  • Design description
  • Removing the bonnet lock and thrust of the lock drive
  • Engine crankcase pallet removal
  • Engine compartment splash removal
  • Removing the front bumper mudguards
  • Removing the front bumper
  • Removing the rear bumper
  • Removing the exterior mirror
  • Front door trim removal
  • Removing the inner front door handle
  • Removing the exterior door handle
  • Removing the front door lock
  • Front door lock latch removal and adjustment
  • Removing the front door glass
  • Removing the front door window mechanism
  • Rear door removal
  • Removing the exterior door handle
  • Removing the rear door lock
  • Removing the rear door glass
  • Removing the luggage compartment door trim
  • Removing the luggage door lock
  • Removing the luggage compartment door handle
  • Removing the thorn and the thorn nest of the luggage door
  • Removing the rear seat
  • Removing the drawer
  • Removing the floor tunnel lining
  • Removing the dashboard

Heating, ventilation and air-conditioning system

  • Design description
  • Removal of the control unit of heating, ventilation and air-conditioning
  • Removing the heater fan
  • Removing the additional fan heater resistor
  • Removing the heater
  • Removing the heater radiator
  • Discharge of the air-conditioning system
  • Removing the air conditioning compressor
  • Removing the air conditioning capacitor
  • Removing the air conditioner evaporator

Applications

  • Repair tools
  • Tightening torques for responsible threaded connections
  • Basic data for adjustments and controls
  • Used fuel, lubricants and service fluids
  • Cuff seals (oil seals)
  • rolling bearings
  • Car lamps
  • Spark plug features
  • Electrical circuits
Chevrolet Niva since 2009, service e-manual (in Russian)
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Electroschemes Chevrolet Niva since 2009

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