Content

Conventions

General information

• Vehicle specifications
• Vehicle data sheet
• Equipment and controls
• Location of controls and instruments of a car with a sedan

Location of controls and instruments of a car with a hatchback or station wagon

• Car keys, central locking, doors, hood
• Ignition switch
• Instrument cluster
• Adjustment of front seats, steering column, seat belts
• Steering column switches, switches, headlight range control, dimming instrument lighting
• The controls on the floor tunnel
• Power windows
• Rearview mirrors
• Heating, ventilation and air conditioning control unit
• Sound reproduction system

Car operation

• Preparing the car for winter use
• Winter car operation
• Wheels
• Tires
• Tubeless tire repair
• Wheel replacement
• Replacement of outdoor lamps
• Starting the engine from the battery of another car (“lighting”)
• Car towing

Safety precautions for maintenance and repair

Maintenance

• Location of the main components and assemblies of the car
• Checking the car
• Maintenance Schedule
• Checking the condition of wheels and tires
• Checking the fluid level in the glass washer reservoir
• Replacing the windshield wiper blades and the tailgate wipers
• Checking the oil level in the oil pan
• Changing engine oil and oil filter
• Checking the level and adding coolant
• Coolant replacement
• Checking the level and adding oil to a manual gearbox
• Checking fluid level in an automatic gearbox
• Checking the fluid level in the reservoir tank for hydraulic brakes and clutch
• Replacing fluid in brake and clutch actuators
• Bleeding the hydraulic brake system
• Checking the fluid level in the power steering reservoir
• Parking brake adjustment
• Replacing the accessory drive belt
• Checking condition and replacing spark plugs
• Replacing the fuel filter
• Replacing the air filter element
• Replacing the filter for the HVAC system
• Checking the condition of the chassis and transmission
• Checking steering status
• Checking the condition of the brake system
• Headlight beam adjustment

Diagnostics of malfunctions

• Engine and its systems
• Transmission, chassis, steering and braking system
• Electrical equipment

Engine

• Design description
• Checking the condition and replacing the timing belt
• Replacing the camshaft oil seal
• Replacing the cylinder head gasket
• Removing camshafts and valve pushers
• Replacing the front crankshaft oil seal
• Replacing the crankshaft rear oil seal
• Removing low oil pressure sensor
• Powertrain support replacement
• Removing and installing the engine
• Replacing the idler belt tensioner pulley roller, removing the tensioner

Engine management system

• Design description
• Removing the electronic control unit
• Removing the crankshaft position sensor
• Removing the phase sensor
• Removing the coolant temperature sensor
• Removing the absolute pressure sensor in the intake manifold
• Removing the engine intake air temperature sensor
• Removing the vehicle’s speed sensor and its drive
• Removing the knock sensor
• Removing the oxygen concentration control sensor
• Removing the diagnostic oxygen concentration sensor
• Removing the ignition coils

Power system

• Design description
• Removing and disassembling the fuel module
• Removing the fuel rail and injectors
• Removing the air filter
• Throttle removal
• Intake manifold removal
• Removing the bulk pipe
• Removing the fuel tank
• Removing the adsorber of the vapor recovery system
• Removing the purge valve adsorber
• Replacing the throttle cable
• Removing the recirculation valve
• Removing the valve and vacuum tank
• Intake length systems

Cooling system

• Design description
• Removing and checking the thermostat
• Removing the expansion tank
• Removing the radiator fan
• Removing the radiator
• Removing the coolant pump
• Removing a fan low speed resistor

Exhaust system

• Design description
• Exhaust system suspension pads replacement
• Removing the intermediate pipe
• Catalytic converter removal
• Removing the exhaust manifold
• Replacing the optional silencer
• Replacing the main silencer

Grip

• Design description
• Clutch pedal stroke adjustment
• Bleeding clutch hydraulic
• Replacing the “basket” and clutch disc
• Removing the clutch master cylinder
• Replacing the clutch hydraulic hose
• Removing the hydraulic cylinder assembly and clutch release bearing

Manual transmission

• Design description
• Gearbox control adjustment
• Gearbox oil change
• Gearbox removal
• Removing the gearshift drive
• Replacing the front wheel drive oil seal
• Removing the gearshift control mechanism

Front wheel drive

• Design description
• Removing front wheel drives
• Removing the outer joint
• Removing the inner joint

Front suspension

• Design description
• Removing the anti-roll bar
• Replacing the anti-roll bar pillows, removing the bar
• Removing the shock absorber strut and its disassembly
• Lever removal
• Front wheel bearing replacement
• Removing the subframe
• Wheel hub stud replacement

Rear suspension

• Design description
• Removing the anti-roll bar
• Replacing the anti-roll bar pillows, removing the bar
• Removing the shock absorber strut and its disassembly
• Removing trailing arm
• Removing the front wishbone
• Removing the rear wishbone
• Removing the subframe
• Wheel hub removal

Steering

• Steering wheel removal
• Steering column removal
• Replacing the tie rod end
• Steering gear cover replacement
• Steering gear removal
• Steering link removal
• Removing the power steering pump
• Bleeding the power steering system
• Power steering tank removal
• Removing the steering intermediate shaft

Brake system

• Design description
• Replacing the brake pads of the front wheels
• Replacing the protective covers and O-rings of the pistons of the brake cylinders of the front and rear wheels
• Replacing the brake pads of the rear wheels
• Removing the front wheel brake disc
• Removing the rear wheel brake disc
• Replacing the brake pads
• Removing the brake master cylinder
• Removing the brake servo
• Replacing the front wheel brake hose
• Replacing the brake hose of the rear wheel
• Removing the parking brake components
• Removing the ABS unit
• Removing wheel speed sensors

Electrical equipment

• Design description
• Replacing fuses and relays
• Replacing the contact group, immobilizer control unit and ignition switch
• Removing the battery
• Removing the generator
• Generator disassembly
• Starter removal
• Dismantling the starter
• Removing the headlamp
• Replacing the lamps in the headlamp
• Replacing the lamp in the fog lamp
• Removing the fog lamp
• Removing the side direction indicator, replacing the lamp
• Removing the reversing light switch
• Replacing lamps in the rear light, removing the light
• Replacing the lamp in the additional brake signal
• Removing the rear license plate light, replacing the lamp
• Replacing the interior lamp
• Replacing the lamp for individual lighting
• Replacing the lamp in the trunk light, removing the lamp
• Replacing the lamp in the light cover of the glove box, removing the lamp
• Removing the steering column switches, spiral cable drum device and switch connector
• Beeping
• Removing the windshield wiper
• Removing the tailgate wiper
• Removing the windshield washer pump and tailgate
• Removing instrument cluster, replacing lamps
• Removing the airbag control unit
• Removing the front speakers of the sound reproduction system
• Removing the rear speakers of the sound reproduction system
• Removing the brake light switch
• Removing the control unit for the direction of the beams of headlights and the brightness of the illumination of instruments and controls
• Removing the alarm switch
• Removing the head unit of the sound reproduction system
• Removing the central locking control unit
• Watch removal

Body

• Design description
• Removing the radiator lining
• removing the mudguards of the engine compartment
• Front wheel lockers
• Removing the hood lock, replacing the lock drive cable
• Removing the hood
• Removing the front bumper
• Removing the rear bumper
• Removing the exterior rearview mirror
• Removing the front door trim
• Removing the front door glass
• Removing the front door power window mechanism
• Removing the inner handle of the front door
• Removing the lock cylinder and the outer door handle
• Removing the door lock
• Removing the rear door trim
• Removing the rear door glass
• Removing the rear window regulator
• Removing the inner handle of the rear door
• Removing the outer rear door handle
• Removing the rear door lock
• Removing the trunk trim
• Removing the luggage compartment door trim
• Removing the cylinder mechanism for locking the tailgate
• Removing the tailgate
• Removing the outer tailgate handle
• Removing the electric tailgate lock
• Removing the rear of the floor tunnel lining
• Removing the front of the floor tunnel lining
• Removing the dashboard lower trim
• Removing the glove box
• Removing the dashboard

Heating, ventilation and air conditioning system

• Design description
• Removing the heating, ventilation and air conditioning control unit
• Heater fan removal
• Removing the electronic heater fan motor speed controller
• Removing air conditioning compressor
• Removing the condenser and air conditioning receiver
• Heater removal
• Removing the heater radiator
• Removing the recirculation flap actuator
• Evaporator removal

Applications

• Tools used in car repair
• Tightening torques for critical threaded connections
• Applicable fuels, lubricants and operating fluids
• Lamps used in the car

Electrical diagrams

• Generator and starter wiring diagram
• Wiring diagram of the fuse box in the passenger compartment
• Wiring diagram of the electronic engine management system with the Sirius D4 control unit
• Wiring diagram of the electronic automatic transmission control system (with the MR - 140 or HV - 240 ECU)
• Wiring diagram of the electronic automatic transmission control system (with the Sirius D4 ECU)
• Wiring diagram of the heating, ventilation and air conditioning system
• Wiring diagram of the air conditioning system with automatic control
• Wiring diagram of the engine cooling fan
• Wiring diagram of the main and additional fans of the engine cooling system with the Sirius D4 ECU
• Wiring diagram of the headlights and headlight beam direction adjuster
• Wiring diagram of the instrument cluster illumination, switches, ashtray, clock and audio system
• Wiring diagram of the instrument cluster illumination, switches, ashtray, clock and audio system without Instrument lighting brightness controller
• Side light switching circuit
• Trunk lighting and horn switching circuit
• Fog lights and rear fog lights switching circuit
• Direction indicator and hazard warning light switching circuit
• Engine electronic control system circuit with MR - 140 control unit
• Brake lights and reversing light switching circuit (sedan and station wagon)
• Engine electronic control system circuit with HV - 240 control unit
• Brake lights and reversing light switching circuit (hatchback)
• Interior lighting switching circuit
• Clock, cigarette lighter and socket connections circuit
• Windshield wiper and washer switching circuit (sedan, without rain sensor)
• Windshield and rear window wiper and washers switching circuit (hatchback and wagon, without rain sensor)
• Wiring diagram for windshield wiper and washer (sedan, with rain sensor)
• Wiring diagram for windshield and rear window wipers and washers (hatchback and wagon, with rain sensor)
• Wiring diagram for engine start interlock (immobilizer)
• Wiring diagram for rear window and outside rear-view mirror heating
• Wiring diagram for outside rear-view mirrors with electric drive
• Wiring diagram for warning signal
• Wiring diagram for front door electric windows
• Wiring diagram for front and rear door electric windows
• Wiring diagram for power steering control system
• Wiring diagram for central locking
• Wiring diagram for ABS control unit
• Wiring diagram for instrument cluster
• Wiring diagram for sound system