Volkswagen Jetta / Golf / Golf GTI (MK4) 1999 thru 2005, repair e-manual

Content

Product familiarization

• Introduction
• Product overview
• Engine and transaxle
• Suspension and brakes
• Body exterior
• Body interior
• Heating and air conditioning
• Electrical system
• Technical specifications

Maintenance

• How to use this manual
• Identification plates and labels
• Towing
• Lifting vehicle
• Engine compartment maintenance
• Under car maintenance
• Body and interior maintenance
• Quality review
• Maintenance schedules

Crankshaft / cylinder block

• General
• Cylinder block oil seals
• Flywheel /driveplate
• Cylinder block internal components

Cylinder head and valvetrain

• General
• Diagnostic testing
• Cylinder head service
• Timing belt - camshaft drive
• Cylinder head removing and installing
• Cylinder head components
• Quality review

Engine-lubrication system

• Genera
• Oil pressure warning system
• Lubrication system, components

Engine-cooling system

• General
• Troubleshooting
• Cooling system, draining and filling
• Cooling system, components

Fuel, ignition, and exhaust systems

• General
• Fuel supply
• Fuel injection
• Ignition system
• Emission controls

Fuel storage and supply

• General
• Fuel pump troubleshooting
• Fuel pump
• Fuel tank and lines
• Additional fuel system
• Tandem pump
• Electronic power control (EPC) system
• Evaporative emissions

Fuel injection-diesel

Fuel injection-motronic

Exhaust system and emission controls

• General
• Exhaust system
• Emission controls
• Quality review

Ignition system - gasoline

Ignition system - diesel

Clutch

• General
• Clutch pedal
• Clutch hydraulic system
• Clutch release mechanism
• Clutch servicing
• Quality review

Manual transmission

• General
• Gear selector mechanism
• Transmission - removing and installing
• Quality review

Automatic transmission

• General
• Automatic transmission electronic and electrical components
• Basic settings
• Shift mechanism
• Shift lock
• Transmission, removing and installing
• ATF cooler

Differential and final drive

Front suspension and drive axles

• General
• Subframe and control arms
• Wheel bearings
• Suspension struts
• Drive axles
• CV joints, servicing
• Drive axles

Rear suspension

• General
• Rear suspension
• Rear shock absorbers
• Rear wheel bearings
• Quality review

Wheels-tires, wheel alignment

Anti-lock brakes (ABS)

• General
• ABS components
• ABS control module
• Wheel speed sensors
• Quality review

Brakes - mechanical components

• General
• Front brakes
• Rear brakes
• Parking brake

Steering

• General
• Steering wheel
• Steering column
• Power steering gear
• Power steering hydraulic hoses
• Power steering pump

Body - front

• General
• Front body components
• Front noise insulation

Hood and lids

Doors

Sunroof

Body - exterior equipment

• General
• Side-view mirror
• Wheel housing liners
• Exterior moldings
• Front grille
• Special edition trim

Seatbelts, airbags

Trim - interior

• General
• Interior equipment
• Passenger compartment trim
• Luggage compartment trim
• Instrument panel
• Headliner
• Quality review

Seats

Heating and ventilation

• General
• Heating and ventilation controls
• Heating and ventilation components
• Quality review

Air conditioning

• General
• A/C refrigerant system
• A/C refrigerant system servicing
• A/C, heating and ventilation controls
• Air flap motors (climatronic)
• A/C components, underhood

Electrical system

• General
• Electrical troubleshooting

Instruments

• General
• Instrument cluster
• Service interval display

Radio and communication

Wipers and washers

Lights

Wiring diagrams, fuses and relays

• General
• Fuses and relays
• Connector stations
• Ground locations
• Component locations
• Using wiring diagrams
• Electrical wiring diagram index

Wiring diagram

• Standard equipment
• Motronic multiport fuel injection
• Airbag systems
• Air conditioning
• Anti-lock brake system
• Anti-theft
• Heated power mirrors
• Luggage compartment light
• Power sunroof
• Radio system
• Seat belt control
• Warning light for rear lid unlocked / door ajar indicator lamp
• Warning light for rear lid unlocked / door ajar indicator lamp

Supplement

• General
• Maintenance
• Engine
• Fuel supply, injection, ignition and exhaust
• Transmission
• Suspension and brakes
• Body components

Customers reviews